Every-day Science: Volume 6. The Conquest of NatureWilliams, Henry Smith
Science
Every-day Science: Volume 6. The Conquest of Nature
Williams, Henry Smith
Industrial arts; Machinery
From the mixer the metal is poured out into ladles and transferred
immediately to the "converter"--the important development of Sir Henry
Bessemer's discovery that has made possible the modern steel industry.
This converter resembles in shape some of the old mortars used in the
American Civil War--barrel-shaped structures suspended vertically by
trunnions at the middle and having an opening at the top. Into this
opening at the top the metal from the mixer is poured and when the
converter has been sufficiently charged a blast of cooled air is blown
in at the bottom through the molten metal. This blast emerges at the
top as a long roaring flame, of a red color at first but gradually
changing into white, and then faint blue. These changes in color are
indicative of the changes that are taking place in the metal, and the
appearance of a certain shade of color indicates that the conversion
into steel is complete, and that it is time for shutting off the blast
of air. Any mistake in this matter--even the variation of thirty
seconds' time--means a loss of thousands of dollars in the quality of
steel produced. The man whose duty it is to determine this important
point, therefore, holds an exceptionally delicate and responsible
position, and receives pay accordingly.
In deciding the exact moment when the blast shall be turned off, this
workman is guided entirely by the sense of sight. Mounted on a platform
commanding the best possible view of the mouth of the converter and
wearing green glass goggles of special construction, this man watches
the change of color in the flame until a certain shade is reached--a
shade that to the ordinary untrained observer does not differ in
appearance from that of a moment before--when he gives the signal to
shut off the blast. When this signal is given the contents of the
converter is no longer common-place cast iron, but steel, ready to be
molded into rails, boilers, or a thousand and one other useful things.
The contents of the converter may now be drawn off as liquid steel into
molds of any desired shape and size, and when cooled will be ready for
shipment. But in the great steel factories the metal is not ordinarily
allowed to cool completely before being sent to the rolling mills,
being drawn off into molds placed along the surface of small, flat
cars. These molds are rectangular, ordinarily four or five feet high by
less than two feet in diameter. The metal is poured into openings in
the top of each mold, and allowed to cool, solidify, and to contract
enough to permit the outer casings of the molds to be pulled off by
machinery, leaving the glowing "ingots" of steel ready for molding by
machinery in the mills.
Public-domain text, read in full here on John Shaqi.
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