Every-day Science: Volume 6. The Conquest of NatureWilliams, Henry Smith
Science
Every-day Science: Volume 6. The Conquest of Nature
Williams, Henry Smith
Industrial arts; Machinery
The older method of removing the iron from the blast furnaces was by
tapping at the opening near the bottom, the stream of liquid iron being
allowed to flow into a connected series of sand molds, each mold being
about three feet long by three or four inches wide. The bottom of
these molds was flat but as the metal cooled in them the upper surface
became round in shape, assuming a fanciful resemblance to a pig's back.
In this molding a great amount of time was wasted in the slow process
of cooling, and a large expenditure of energy wasted in this handling
and re-handling of the metal.
In modern smelting works, however, pigs are no longer cast in sand
molds, the molten metal from the furnace being discharged directly into
iron molds attached to an endless chain. These molds are long, narrow,
and shallow, having the general shape of sand molds. Each mold as it
passes beneath the opening in the furnace remains just long enough to
receive the requisite amount of metal to fill it, and then moves on to
a point where it is either sprayed with water, or cooled by actually
passing through a tank of water, emerging from this bath with the metal
sufficiently solidified so that it may be dropped into a waiting car at
the turning point of the endless chain. In this manner the charge from
the blast-furnace may be drawn, cooled, and converted into pigs, loaded
into cars, and hauled away without extra handlings or loss of time, the
whole process occupying practically no more time than the initial step
of tapping by the older method.
Where the contents of the blast-furnace are to be converted into
steel at once, the molten metal is run off into movable tanks which
carry it directly to the steel furnaces. These tanks, holding perhaps
twenty tons of metal, are made of thick iron lined with fire brick,
and arranged on low, flat cars designed specially for the purpose.
These tanks are run under the spout of the furnace, filled with molten
metal, and drawn to the steel works, possibly five miles away. As a
rule, the distance is much less, but as far as the condition of the
metal is concerned distance seems to make little difference, as even
at the extreme distance there is no apparent cooling of the seething
mass. The intense heat given off by these trains necessitates specially
constructed cars, tracks, bridges, and crossings.
The destination of this train load of iron pots is the "mixer"--a great
200-ton kettle in which the products from the various furnaces are
mixed and rendered uniform in quality. On the arrival of the train at
the mixer, Titanic machinery seizes the twenty-ton pots and dumps their
contents bodily into the glowing pool in the great crucible. Like the
filling process, this operation occupies only a few minutes.
Public-domain text, read in full here on John Shaqi.
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