Experiments on the Spoilage of Tomato KetchupBitting, A. W. (Arvill Wayne)
Science
Experiments on the Spoilage of Tomato Ketchup
Bitting, A. W. (Arvill Wayne)
Ketchup
The pulp is evaporated rapidly to such consistency as the grade and
price will warrant, the reduction in volume being from 40 to 60 per
cent. This is accomplished in about forty-five minutes. The cooking is
not continued longer than is necessary, as each minute added to the
cooking darkens the finished product.
If the pulp has been run through the sieving machine before cooking,
the batch may be drawn off into the receiving tank for bottling. If the
finishing be done after cooking, the pulp is run into a receiving vat,
finished as quickly as possible, and drawn into the tank for bottling.
The ketchup may be kept at a high temperature--200° to 206° F.--in the
receiving tank by means of a small steam coil, or it may be drawn to
the bottling machine through a steam-jacketed tube. Finishing after
cooking yields a slightly smoother ketchup than sieving before cooking;
but it necessitates handling, reduces the temperature, and increases
the chances of infection.
BOTTLING.
The bottles should be thoroughly cleaned as ketchup will not keep if
placed in bottles which have been merely rinsed to remove the straw; if
the ketchup is not to be given an after process the containers should
be sterilized. In the experimental work cork stoppers gave the best
results and these should be sterilized in a paraffin bath at 250° F.
PROCESSING.
An after treatment or process is given to bottled goods either in a
water or steam bath, the important point being that the center of the
bottle be raised to the desired degree of heat. If the ketchup is thin
this can be effected quickly, but if it is thick and heavy the heat
penetrates the ketchup with surprising slowness. In a thin ketchup
the temperature may be raised from 140° to 190° F. in eighteen minutes
or less when the surrounding heat is 195° F; but in a heavy ketchup it
may take an hour or more to accomplish the same result. It is therefore
very important that the ketchup be processed immediately after it is
corked, before it has time to cool. The rate at which the heating is
effected for different goods can be determined by sealing a thermometer
in the cork and recording the readings.
[Illustration: Fig. 4.--An example of factory practice showing the
top row of tanks from which pulp passes by gravity into the cookers,
then into the receiver, sieving machine, and final tub ready for the
bottling machine or jug filler.]
CHARACTER OF PRODUCTS.
FIRST-CLASS PRODUCTS.
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