From Paper-mill to PressroomWheelwright, William Bond
Philosophy
From Paper-mill to Pressroom
Wheelwright, William Bond
Papermaking
The stock passes through one or more of these “Jordans” into the
machine chest. Thence it is pumped to a level higher than the machine,
and flows through “sand settlers” to a screen. The “sand settler” is a
long, open trough containing a series of baffle boards which collect
any sediment, preventing it from getting into the paper.
Screens are of various types, the main feature consisting of bronze
plates pierced with fine slots through which the fibers are forced. The
object is to give uniformity to the stock which reaches the machine,
and to exclude any knots of stock, strings or foreign substances.
The width of the slots is varied to suit different stocks--some slots
being as fine as 10/1000 of an inch.
We have now described the process of paper-making up to the point where
the stuff is formed into paper, and must pause for a description of the
paper-machine itself.
PAPER-MACHINE.
The paper-machine may be considered in three parts: The wet end where
the paper is formed and pressed, the middle, where it is dried, and the
dry end, where it is calendered, slit and wound.
There are two distinct types of wet ends--the Fourdrinier and the
cylinder. Both are mechanical reproductions in continuous process of
the steps taken in the ancient hand methods, a brief consideration of
which impresses clearly on one’s mind the rationale of the machine.
HAND PROCESS.
The tools of the primitive paper-maker consisted of a pulp vat for the
fiber-laden water, a frame, or mold, across which was stretched a mesh
of closely woven wire, and a removable frame, known as the deckle,
which fitted around the edge of the mold to keep the moist pulp from
overflowing and to help regulate the thickness of the paper.
Grasping the mold by two opposite sides, the vatman submerged the mold
in the water; then raised it out, holding it level. By this means a
film of pulp was caught up, being deposited on the bottom of the mold
by the passage of the water in which the fibers had been suspended.
A lateral shaking motion served to knit the fibers together, and to
deposit them as evenly formed as possible all over the mold. As the
water drained through, the film of pulp solidified. Then the deckle
frame was removed, and there, on the top of the mold, was a sheet of
moist pulp. The edges of this sheet would be thin and feather-like as a
result of the pulp leaking under the deckle. Hence the term deckle edge.
It required a great deal of skill to remove this film, while preserving
it intact. This was accomplished by inverting the mold and pressing the
sheet upon a moist felt cloth. If the act was skilfully performed, the
mold could be lifted away from the sheet, leaving it unbroken upon the
felt. Then it was covered by a second piece of felt and the process was
repeated until a small pile had accumulated.
Public-domain text, read in full here on John Shaqi.
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