From Paper-mill to PressroomWheelwright, William Bond
Philosophy
From Paper-mill to Pressroom
Wheelwright, William Bond
Papermaking
COATED-PAPER TROUBLES.--Coated papers have their characteristic
shortcomings. The picking of small particles of the coating is perhaps
the most common fault, and is caused by insufficient adhesive elements
in the coating mixture. Other troubles are traceable to some of the
defects of the body stock. Irregularity of the finish is sure to come
from faulty application of the coating or careless calendering. Grit
or bubbles in the coating is likely to result in a porous surface. The
sour odor of some coated papers is due to decomposing casein or glue.
Casein used as an adhesive in most coated papers is a product from skim
milk. It contains lactic acid which must be neutralized in preparing
the coating mixture. For this purpose an alkali such as soda or ammonia
is used, and when properly handled the coating should be neutral. An
alkaline coating will cause re-etching on lithographic plates or stones.
Starch coatings or combinations of starch and casein are cheaper than
full casein and do not yield as high a finish and when improperly used
have often been the cause of picking.
THE PRINTER’S RESPONSIBILITY.--The second group of difficulties,
or those for which the printer is to blame, may originate with the
improper storage of the paper. As pointed out, the standing of cases on
end is conducive to wavy paper. Dampness is a prime cause of trouble,
as will be sufficiently shown later on, but it is elementary to say
that paper should never be exposed to moisture.
ENGRAVINGS.--The troubles of ignorant or inefficient pressmen and
foremen are often laid to the paper, especially where half-tone
printing is involved. In the first place, too little attention is given
to securing proper originals for the half-tones. Retouching is omitted
in a fit of false economy, for at this very stage of the game it was
never truer that “An ounce of prevention is worth a pound of cure.” Too
much care can hardly be given to securing good engravings.
Secondly, the selection of a proper half-tone screen is frequently
overlooked. While no hard-and-fast rules may be set, the best one,
when in doubt, is to include with the engraver’s order a sample of the
paper on which the cuts will be printed. He can judge, taking into
consideration the subject and the stock, which screen is advisable. In
general, it may be affirmed that 120 or 133 line screens are best for
uncoated smoothly finished papers, and 150 or 175 line screens are most
satisfactory for coated stock.
INKS.--Next comes the suitability of the ink, and there again the
ink manufacturer’s advice, always available, is often neglected; but
experience proves that certain papers yield best results with certain
inks. Such matters can only be determined by actual experience, but
when in doubt consult the ink-man.
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