From Xylographs to Lead Molds; A.D. 1440-A.D. 1921Forster, H. C.
History
From Xylographs to Lead Molds; A.D. 1440-A.D. 1921
Forster, H. C.
Electrotyping; Printing -- History
A lead-molding press, built by The F. Wesel Mfg. Co., weighing over
thirty-thousand pounds, and developing two thousand tons pressure per
square inch on a thirty inch hydraulically operated ram is used in the
job-plate department. On this press are duplicated, from the finest
screen half-tones, the highest quality electrotypes and nickeltypes to
be used in three and four color process printing.
The preponderating volume of its business, however, is the production
of newspaper electrotypes, and it is in this department that The Rapid
Electrotype Company has made distinct improvements in manufacturing
practice by methods and machinery designed and constructed by its own
engineers in its own machine shop.
BLACK LEADING
The Rapid Electrotype Company has built a new type of machine for use
in this important phase of the electrotyping art. It is a combination
Dry-Wet Machine, designed by its own engineering staff.
Those familiar with electrotypes well know the superiority of the wet
black leading process, especially for half-tones, stipple, Ben Day or
fine type, where much of the detail and sharpness is lost in dry black
leading, because of the crushing effect the brushes have on the wax
mold. In this new type of black leading machine this fault is entirely
eliminated, as the brushes never come in contact with the printing
face of the mold; they merely polish the high built-up spots, thereby
insuring better electrical conductivity to the wax, and a more uniform
deposition of the copper shell.
Two of these especially designed machines are in constant operation in
the ad department, which means the highest grade of advertising
plates.
DEPOSITING THE SHELL
Those who are not technically familiar with electrochemistry are prone
to think that the length of time a mold is kept in the electrolytic
bath, i. e., the copper bath, determines the thickness of the shell
deposited thereon. As a matter of fact, one electrotyper may keep his
molds in the copper bath for three hours and get only as thick a shell
as another who keeps his in but two hours. The element of time does
not determine the thickness nor quality of the shell deposited.
The determining factors in this phase of electrotyping are the
composition of the electrolytic bath, its temperature, and the current
density applied. In addition, the purity of the materials, the
cleanliness of the batteries, the perfection of the electrical
connections as well as the distance between the anode and the cathode
are all matters of importance. These factors are all variables and
must be confined between narrow limits.
This important phase of manufacture in The Rapid Electrotype Company
is under the supervision of an electro-chemical engineer.
Plus this fact is the accuracy of mechanical operation in handling wax
molds from the time they are put into the batteries until they are
taken out with the shell deposited thereon and ready for tinning and
backing-up.
Public-domain text, read in full here on John Shaqi.
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