After the dehydration stage of burning is completed, the fireman raises
the temperature within the kiln to a dull red heat, when the next stage
in the process of burning begins. This is the oxidation period, during
which any organic carbonaceous matter present in the clay is expelled.
During this stage in burning, goods require extended time, to allow for
the heated air to permeate and get to the interior portions of the
blocks and oxidize the cores; otherwise the blocks are badly burnt.
After the oxidation stage is completed, the fireman raises the heat
quickly until he obtains a high temperature, sufficient to eliminate and
complete the shrinkage of the goods. When this heat is sufficient to
complete the fire-shrinkage, the kiln is finished and is allowed to cool
down. The blocks, when cold, are then withdrawn and delivered to the
furnace builder.
For the erection of the furnaces several grades of blocks are used,
according to the conditions and nature of the heat they have to resist.
In the presence of reducing agents, fuel ash, or glass, goods vary
greatly as to their suitability. So the local conditions to which they
are to be subjected whilst under heat should be first ascertained, and
the mixtures for the blocks adapted accordingly. So many differences
exist in the pyrochemical and physical properties of clays that their
misuse is often apt to occur if the conditions under which they are to
be used are not properly understood and allowed for. A may show a the
high degree of refractoriness under a fusion test, and yet be less
suitable for a specific purpose than one of less refractoriness showing
better physical properties and of the more suitable chemical
constitution. The size of grain in both the burnt clay and raw clay used
in the mixtures for making glasshouse furnace blocks is of the greatest
importance. In many cases it is necessary to grade the ground-burnt
material used, so that the proportion of coarse grains to the fine flour
can be regulated to suit requirements. The burnt clay used in making the
furnace blocks should be hard and well burnt, to prevent any
after-shrinkage of the goods when they are used in the furnace.
Fire-clay goods for glass house furnaces should not be burnt at a lower
temperature than Cone 12, and in the construction of gas-fired furnaces
and tanks, burning the blocks at a higher temperature, Cone 14 would
give much better results.
Public-domain text, read in full here on John Shaqi.
Reviews
Reviews
No reviews yet
Be the first to share your thoughts on this work.
Join the Discussion
Join the discussion
Sign in to leave a comment or review.
Sign InorCreate an account