The action of the glass upon the siege of the furnace is very active,
and any leakage quickly destroys the blocks, leaving fissures which
gradually increase in size until the blocks are eaten right through.
Consequently, every care is taken to preserve the pots from losing
metal. If by chance any pot develops a crack through which the metal
leaks into the furnace, the glass working is ceased at that particular
pot, and every endeavour is made to ladle out what remains of the metal,
and so prevent any more running on to the siege and causing further
mischief. The metal is ladled out of the pot by means of thick, heavy,
iron spoons, with which the hot metal is scooped out of the pot and
dropped into a large cauldron containing water. This is very exhausting
work, but there is worse trouble still if the metal is allowed to
continue to run through the crack in the pot and over the siege into the
eye of the furnace, for it then fluxes with the ashes of the fuel,
causing them to form into a big mass of conglomerate, which, lying in
the fire, interferes with the draught and combustion of the fuel within
the furnace, and before the furnace can be got to work properly again
has to be cut away, piece by piece, through the firebars whilst hot,
until it is all removed. At the sign of any glass running down into the
fires and through the bars, the tizeur hurries up to give the word that
a pot is leaking in the furnace, and when the pot is isolated the work
of ladling the hot metal out into water begins in earnest. A pot which
has cracked and leaks is useless for any further work of melting glass,
and at a convenient time it has to be withdrawn from the furnace and a
new pot must be substituted. Glass-melting pots form a very expensive
item in the glass manufacturer’s costs; consequently, every care is
taken to prevent the pots within the furnace from getting chilled by
inadvertently allowing the fires to burn too low or allowing cold air to
rush through the bars, through unskilful clinkering and inattention to
the furnace fires. Sometimes these furnaces are fitted with a Frisbie
Feeder. This is a mechanical firing arrangement fitted underneath the
furnace bars, by which the fuel is fed upwards into the furnace box, so
that all smoke given off by the fuel baitings has to travel through the
hot fuel above, and thereby is more completely consumed, giving better
combustion than when the black fuel is thrown on the top of the hot bed
of fuel. A mechanically operated piston pushes up small charges of fuel
from within a cylindrical-shaped box, which works on a swivel backwards
and forwards as the fuel is fed into it.
Public-domain text, read in full here on John Shaqi.
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