The Hermansen furnace, like the Siemens furnace, is producer gas-fired.
The gas producer is built within the body of the furnace, (=P=) below
the glass house floor. On either side of this gas producer the
recuperators are situated. These are constructed by an arrangement of
tubes, designed to give two distinct continuous channels, the one
horizontal and the other vertical. The vertical channels are connected
with the atmosphere and supply the air necessary for combustion. The
horizontal channels (=R=) are the flues through which the hot waste
products of combustion are continually being drawn from the furnace by
the stack. It will be evident that, the horizontal channels being
intermediate to the vertical tubes, the waste heat is continually being
absorbed by the air travelling inwards. In other words, the air is
pre-heated by passing through flues which are surrounded by the hot
waste gases. Therefore, in this type of furnace there is no necessity
for reversing the currents to procure the necessary pre-heated air for
combustion, and the regulation of the furnace heat becomes a simple
matter of controlling the draught by means of the dampers provided in
the main flue. In this type of furnace the glass is melted nightly; open
or covered pots may be used, the capacity of which varies between 5 and
12 cwts., according to the class of glassware manufactured. The furnace
is designed in four, six, and eight pot types, and several are now
working in this country. These Hermansen furnaces are capable of
producing 20 tons of metal, with a fuel consumption of 16 tons.
[Illustration:
C
PLAN OF HERMANSEN’S FURNACE
(Eight Pot Type)
]
The Hermansen Continuous Recuperative Furnace is the most efficient
furnace known to the writer. It is easier to control than the
regenerative types. Being compact, it takes up little space and is easy
to repair, and its life well surpasses other types. The initial outlay
and cost of erection varies from £850 to £1,200. The combustion in this
type of furnace is so perfect that it is used with open crucible pots
for melting lead crystal glasses. On the Continent this furnace is in
general use for all types of glassware, and, from the amount of glass it
will melt, its efficiency is greater than the regenerative type.
=Tank Furnaces= are at present used for the melting of the commoner and
cheaper types of glass. They are so constructed as to contain a single
rectangular-shaped compartment, or tank, about 18 in. to 2 ft. deep, and
from 30 to 100 ft. long. The bed and retaining walls of this tank are
constructed of specially selected fireclay blocks; no pots are used.
Tank furnaces are simple and melt the glass economically, but the metal
produced is not nearly so good a quality as pot metal.
Public-domain text, read in full here on John Shaqi.
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