The subsequent courses of finer abrasives
are only required to remove the coarse pittings left in the surface
by the action of the first rough grinding sand; the finer abrasive
replaces the deep pits of the former grade by shallower pits, and this
is carried on in a number of steps until a very smooth “grey” surface
is attained and the smoothing process is complete. The revolving table
or “platform” is now detached from the driving mechanism, and moved
along suitably placed rails on wheels provided for that purpose, until
it stands below the polishing mechanism. Here it is attached to a
fresh driving mechanism, and it is then either raised so as to bring
the glass into contact with the felt-covered polishing rubbers, or
the latter are lowered down upon the glass. The polishing rubbers are
large felt-covered slabs of wood or iron which are pressed against
the glass with considerable force; their movement is very similar to
that of the grinding rubbers, but in place of an abrasive they are
supplied with a thin paste of rouge and water. The time required for
the polishing process depends upon the perfection of the smoothing
that has been attained; in favourable cases two or three hours are
sufficient to convert the “grey” surface into a perfectly polished one;
where, however, somewhat deeper pits have been left in the glass, the
time required for polishing may be much longer, and the polish attained
will not be so perfect. The mode of action of a polishing medium such
as rouge is now recognised to be totally different in character from
that of even the finest abrasive; the grains of the abrasive act by
their hardness and the sharpness of their edges, chipping away tiny
particles of the glass, so that the glass steadily loses weight during
the grinding and smoothing processes. During the polishing process,
however, there is little or no further loss of weight, the glass
forming the hills or highest parts of the minutely pitted surface being
dragged or smeared over the surface in such a way as to gradually fill
up the pits and hollows. The part played by the polishing medium is
probably partly chemical and partly physical, but it results, together
with the pressure of the rubber, in giving to the surface molecules
of the glass a certain amount of freedom of movement, similar to that
of the molecules of a viscid liquid; the surface layers of glass
are thus enabled to “flow” under the action of the polisher and to
smooth out the surface to the beautiful level smoothness which is so
characteristic of the surfaces of liquids at rest. This explanation
of the polishing process enables us to understand why the proper
consistency of the polishing paste, as well as the proper adjustment
of the speed and pressure of the rubbers, plays such an important part
in successful polishing; it also serves to explain the well-known fact
that rapid polishing only takes place when the glass surface has begun
to be perceptibly heated by the friction spent upon it.
Public-domain text, read in full here on John Shaqi.
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