It has been estimated that, on the average, slabs of plate-glass lose
one-third of their original weight in the grinding and polishing
processes, and it is obvious that the erosion of this great weight of
glass must absorb a great amount of mechanical energy, while the cost
of the plant and upkeep is proportionately great. Every factor that
tends to diminish either the total weight of glass to be removed per
square yard of finished plate, or reduces the cost of removal, must
be of the utmost importance in this manufacture. The flatness of the
plates as they leave the annealing kiln has already been referred
to, and the reason why the processes of grinding and polishing have
formed the subject for innumerable patents will now be apparent. The
very large expansion of the use of plate-glass in modern building
construction, together with the steady reduction in the prices of
plate, are evidence of the success that has attended the efforts of
inventors and manufacturers in this direction.
At the present time, plate-glass is manufactured in very large sheets,
measuring up to 26 ft. in length by 14 ft. in width, and in thickness
varying from 3/16th of an inch up to 1½ in., or more, for special
purposes. At the same time the quality of the glass is far higher
to-day than it was at earlier times. This high quality chiefly results
from more careful choice of raw materials and greater freedom from
the defects arising during the melting and refining processes, while a
rigid process of inspection is applied to the glass as it comes from
the polishing machines. For this purpose the sheets are examined in
a darkened room by the aid of a lamp placed in such a way that its
oblique rays reveal every minute imperfection of the glass; these
imperfections are marked with chalk, and the plate is subsequently cut
up so as to avoid the defects that have thus been detected.
Public-domain text, read in full here on John Shaqi.
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