The most serious disadvantages of the ordinary types of regenerative
furnaces are due to the considerable dimensions of the regenerative
apparatus, necessitating a costly form of construction and occupying
a large space, while the necessity of periodically reversing the
valves so as to secure the alternation in the flow of outgoing and
incoming gases requires special attention on the part of the men
engaged in operating the furnace, as well as the construction and
maintenance of valves under conditions of heat and dirt that are not
favourable to the life of mechanical appliances. It is claimed that
all these disadvantages are overcome to a considerable extent in one
or other of the various forms of furnace known as “recuperative.” In
these furnaces there is no alternation of flow, and the regenerator
chambers are replaced by the “recuperators.” These consist of a large
number of small flues or pipes passing through a built-up mass of
fire-brick in two directions at right-angles to one another; through
the pipes running in one direction the waste gases pass out to the
chimney, while the incoming gas and air pass through the other set of
pipes. A transference of heat between the two currents of gas takes
place by the conductivity of the fire-brick, and thus the outgoing
gases are continuously cooled while the ingoing gases are heated--the
transference of heat being somewhat similar to that which takes place
in the surface condenser of a steam engine. Theoretically this is a
much simpler arrangement than that of separate regenerator chambers,
and to some extent it is found preferable in practice, but there
are certain disadvantages associated with the system which arise
principally from the peculiar nature of the material--fire-brick--of
which the recuperators must be constructed. In the first place, the
heat-conductivity of fire-brick is not very high, so that, in order
to secure efficiency, the recuperators must be large, and while the
individual pipes must be of small diameter, their area as a whole must
be large enough to allow the gases to pass through somewhat slowly.
Next, owing to the tendency of fire-brick to warp, shrink and crack
under the prolonged effects of high temperatures, it becomes difficult
to prevent leakage of gases from one set of pipes into the other. If
this occurs to a moderate extent its only effect will be to allow some
of the combustible gas to pass direct to the chimney, and at the same
time a dilution of the gases entering the furnace by an addition of
products of combustion from the waste-gas flues. This, of course, will
materially reduce the efficiency of the furnace and require a higher
fuel consumption if the temperature of the furnace is to be maintained
at its proper level. If, however, the leakage should become more
serious, a disastrous explosion might easily result, particularly if
the nature of the leakage were such as to allow the incoming gas and
air to mix in the flues.
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