It follows from these considerations that,
although the recuperative furnace is somewhat simpler and cheaper to
construct, it requires, if anything, more careful maintenance than the
older forms of regenerative furnace.
Tank furnaces for the production of sheet-glass in this country are
generally worked from early on Monday morning until late on Saturday
night, glass-blowing operations being suspended during Sunday, although
the heat of the furnace must be maintained. On the Continent, and
especially in Belgium, the work in connection with these furnaces goes
on without any intermission on Sunday--a difference which, however
desirable the English practice may be, has the effect of handicapping
the output of a British furnace of equal capacity by about 10 per
cent. without materially lessening the working cost.
The process of blowing sheet-glass in an English glassworks
is generally carried out by groups of three workmen, viz., a
“pipe-warmer,” a “gatherer” and a “blower,” although the precise
division of the work varies according to circumstances. The
pipe-warmer’s work consists in the first place in fetching the
blowing-pipe from a small subsidiary furnace in which he has previously
placed it for the purpose of warming up the thick “nose” end upon
which the glass is subsequently gathered. The sheet-blower’s pipe
itself is an iron tube about 4 ft. 6 in. long, provided at the one
end with a wooden sleeve or handle, and a mouthpiece, while the other
end is thickened up into a substantial cone, having a round end.
Before introducing the pipe into the opening of the tank furnace, the
pipe-warmer must see that the hot end of the pipe is free from scale
or dirt and must test, by blowing through it, whether the pipe is free
from internal obstructions. He then places the butt of the pipe in the
opening of the furnace and allows it to acquire as nearly as possible
the temperature of the molten glass. When this is the case the pipe is
either handed on to the gatherer, or the pipe-warmer, who is usually
only a youth, may take the process one step further before handing
it on to the more highly skilled workman. This next step consists in
taking up the first gathering of glass on the pipe. For this purpose
the hot nose of the pipe is dipped into the molten glass, turned slowly
round once or twice and then removed, the thread of viscous glass that
comes up with the pipe being cut off against the fire-clay ring that
floats in the glass in front of the working opening. A small quantity
of glass is thus left adhering to the nose of the pipe, and this is now
allowed to cool down until it is fairly stiff, the whole pipe being
meanwhile rotated so as to keep this first gathering nicely rounded,
while a slight application of air-pressure, by blowing down the pipe,
forms a very small hollow space in the mass of glass and secures the
freedom of the opening of the pipe. When the glass forming the first
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