The gathering process in its turn is responsible for further defects of
sheet-glass. Some of these, such as defects arising from the use of a
dirty pipe, are never allowed to pass beyond the sorting-room, and are
therefore of no interest to the user of glass. Of those whose traces
are seen in the glass that passes into use, “blisters” and “string” are
the most important. “Blisters” are somewhat larger, flat air-bells,
arising from the inclusion of air between successive layers of the
gathering. “String” is a very common defect in all sheet-glass. To some
extent it may arise from want of homogeneity in the glass itself. If
this consists of layers of different densities and viscosities, the
gatherer will take these up on his gathering, and ultimately they will
form thickened ridges of glass running around the cylinders and across
the sheets. Such striæ, due to want of homogeneity in the glass, are
much more common in flint glass than in the soda-lime glasses used for
sheet manufacture, but are not unknown in the latter. On the other
hand, even if the glass be as homogeneous as possible, the gatherer
can produce these striæ if he takes up his glass from a place close
to the side of the fire-clay ring that floats in the furnace in front
of his working opening. Glass always acts chemically upon fire-clay,
gradually forming a layer of glass next to the fire-clay that contains
much more alumina than the rest of the contents of the furnace. Such
a layer is formed on the surface of each ring in a sheet tank, but if
the gathering is taken from the centre of the ring, this thick viscous
layer of aluminiferous glass remains undisturbed. If, however, the
gatherer brings his pipe too near the side of the ring, the glass
will draw some of this different layer on to the gathering, and this
glass will form thick ridges and striæ running across the sheet in
all directions. Another defect for which the gatherer is generally
responsible is that of variation of thickness within the same sheet.
The blower, however, can also produce this defect.
During the blowing proper, a further series of defects may be
introduced, principally by allowing particles of glass derived from
certain stages of the process to fall upon the hot glass of the
cylinder and there become attached permanently. More serious, and also
more frequent, is the greater or less malformation of the cylinder. If
the glass as it leaves the blower is of any shape other than that of
a true cylinder, it becomes impossible to spread it into a truly flat
sheet in the flattening kiln. Sometimes, in practice, the “cylinder” is
wider at one end than at the other, or, worse still, it is of uneven
diameter, showing expanded and contracted areas alternately. When such
a cylinder comes to be spread out on the slab it cannot be flattened
completely, and various hollows and hillocks are left, which mar the
flatness of the sheet and interfere with the regular passage of light
through it when in use.
Public-domain text, read in full here on John Shaqi.
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