The pots or crucibles in which optical glass is melted are usually of
the same shape as the covered pots used for flint-glass as illustrated
in Fig. 2. The optical glass pots, however, are made considerably
thinner in the wall, since they are not required to withstand the
prolonged action of molten glass in the same way as pots used for
flint-glass manufacture. On the other hand, the fire-clays used for
this purpose must be chosen with special care so as to avoid any
contamination of the glass by iron or other impurities which might
reach the glass from the pot. For the production of certain special
glasses, in fact, pots made of special materials are required, since
these glasses, when molten, produce a rapid chemical attack upon
ordinary fire-clays. A certain amount of the aluminiferous material
of the pot is, in fact, always introduced into the glass by the
gradual dissolving action of glass on fire-clay which we have already
described. The glass contaminated with these aluminiferous substances
is generally more viscous than the rest of the contents of the pot, and
therefore ordinarily remains more or less adherent to the walls of the
crucible, but the inevitable disturbances which accompany the processes
of melting and fining lead to the dissemination of some of this viscous
glass through the entire pot in the form of veins or striæ, which are
only removed during the stirring process. On the other hand, more of
this viscous glass is constantly being formed so long as the glass
remains molten, and if disturbances are not sufficiently avoided during
the later stages of the process fresh veins may easily be formed.
The actual operations of producing a melting of optical glass begin by
the gradual heating-up of the pot in the kiln just described. When the
pot has reached a full red heat the doors of the kiln are opened and
the pot drawn out by means of a long heavy iron fork running on wheels;
this implement is run into the mouth of the kiln and the tines of the
fork are pushed under the pot, and the latter is then readily lifted up
and withdrawn from the kiln. Meanwhile the temperature of the furnace
has been regulated in such a manner as to be approximately equal to
that attained by the heating kiln, so that the pot, when transferred
as rapidly as possible from the kiln to the furnace, is not subjected
to any very sudden heating; were it attempted to place the new pot in
a furnace at full melting heat the fire-clay would shrink rapidly and
the entire vessel would fall to pieces. Even under the best conditions
it is not possible to avoid the occasional failure of a pot by cracking
either at this or a slightly later stage of the process. The latter
occurrence is apt to be particularly disastrous, as the pot may then be
full of molten glass, which runs out and is lost.
Public-domain text, read in full here on John Shaqi.
Reviews
Reviews
No reviews yet
Be the first to share your thoughts on this work.
Elsewhere in the archive
Join the Discussion
Join the discussion
Sign in to leave a comment or review.
Sign InorCreate an account