The furnaces used for the production of optical glass vary very
much in type in different works. In some the old-fashioned conical
coal furnaces are still used, the disadvantages attached to their
employment being outweighed--in the opinion of the manufacturers--by
their simplicity and ease of regulation. In other works gas-fired
regenerative furnaces of the most recent type are installed, and in
these also optical glass of the highest quality can be produced. As a
rule, however, optical glass furnaces differ from other pot-furnaces
found in glass-works in this respect--that the former are usually
constructed to receive one pot or crucible only, while in other glass
furnaces from four to twelve or even twenty pots are heated at the same
time. The reason for this restriction in the capacity of the furnaces
lies in the fact that since the mixtures used for optical glass cannot
be adjusted to suit the furnace, the latter must be worked as far as
possible in such a way as to suit the mixture to be melted in it, and
this implies that every pot will require its own adjustment of times
and temperatures, and this it would be difficult, if not impossible,
to secure if more than one pot were heated in the same furnace. It is
further to be remembered that the amount of care and attention required
during the melting of a pot of optical glass is out of all proportion
to that needed with other varieties, so that little would be gained
by having a number of pots in one furnace, since several sets of men
would be required to tend them.
In addition to the single-pot melting furnace, a very important part of
the equipment of the optical glass works is formed by a number of kilns
or ovens which are used for the preliminary heating, and sometimes for
the final cooling of the various crucibles or pots. Similar kilns are
used in other branches of the industry, but in those cases the pots,
once introduced into the furnace, are expected to last for a number of
weeks, or even months. In optical glass manufacture, on the other hand,
a pot is used once only, so that fresh pots are required for every
new melting. The kilns in which these pots are heated up before being
placed in the melting furnace are thus in very frequent use. As a rule
they are simply fire-brick chambers provided with sufficient grate-room
and flue-space to be gradually raised to a red heat in the course of
four or five days, while for the purpose of gradual cooling they can be
sealed up like the annealing kilns used for polished plate-glass.
Public-domain text, read in full here on John Shaqi.
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