In all cases the moulding process is followed by the final annealing,
which consists in cooling the glass very gradually from the red heat at
which it has been moulded, down to the ordinary temperature. The length
of time occupied by such cooling depends very much upon the size of the
object and also upon the degree of refinement to which it is necessary
to carry the removal of small internal strains in the glass. For many
purposes it is sufficient to allow it to cool down naturally in a
large kiln in the course of six or eight days. For special purposes,
however, where perfect freedom from double refraction is demanded, much
greater refinements are required, and special annealing kilns, whose
temperature can be accurately regulated and maintained, are employed.
In these the annealing operation can be carried out so gradually that a
rate of cooling in which a fall of 1° C. occupies several hours can be
maintained, so that very perfectly annealed glass can be produced even
in discs or blocks of large size.
When removed from the annealing kiln the plates or discs of optical
glass are taken to a grinding or polishing workshop, where certain of
their faces or edges are ground and polished in such a way as to permit
of the examination of the glass for bubbles, striæ and other defects
in the manner indicated in the previous chapter. As the amount of
sorting that can be done while the glass is still in rough fragments
is necessarily very limited, it follows that a considerable proportion
of the glass which has been moulded and annealed must be rejected as
useless when thus finally examined. A yield of perfect optical glass,
amounting to 10 or at most 20 per cent. of the total contents of each
pot, is therefore all that can be expected, and smaller yields are by
no means infrequent--a consideration that will serve to explain the
relatively high price of optical as compared with other varieties of
glass.
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