The pot being temporarily held up by the
insertion of a piece of fire-brick, the tines of a long and heavy
iron fork running on a massive iron truck are introduced beneath the
pot; an iron band provided with long handles is then passed around
the pot, and the latter is then drawn forward by the aid of suitable
pulley blocks. The tines of the fork are then raised, and the pot is
wheeled out of the furnace and deposited upon a suitable support. Here
it is allowed to cool to the requisite extent, when it is again picked
up on the tines of the fork and deposited in an annealing kiln which
has been previously warmed to a suitable temperature. It will be seen
that this handling of a heavy mass of intensely hot material involves
much labour, while there is also a risk of losing the glass if the pot
should break before the glass has set sufficiently. Every care is taken
to prevent such an accident, the pot being wrapped round with chains or
otherwise supported in such a way that a small crack could not readily
develop into a large gap.
When such a melting of glass has cooled sufficiently, either in the
furnace or in the annealing kiln, to be safely handled, the whole
pot is drawn out, and the fire-clay shell, which is generally found
cracked into many pieces, is broken away by the aid of a hammer. Under
favourable circumstances the whole of the glass may have cooled intact
as one solid lump sometimes weighing over half a ton. Unless special
care is taken, however, it is more usual to find the glass more or less
fissured, a number of large lumps being accompanied by a great mass of
small fragments. These are now picked over, and all those which are
free from visible imperfections or which can be readily detached from
such imperfections by the aid of a chipping hammer are put upon one
side for further treatment.
The next step of this treatment consists in moulding the rough broken
lump into the shape of plates, blocks, or discs according to the
purpose for which the glass may be required by the optician. The
plant used for the moulding process varies widely, but in all cases
the operation consists in gradually heating the glass in a suitable
kiln until it is soft enough to adapt itself to the shape of the
mould provided for the purpose. In some cases these moulds are made
of fire-clay, and the glass is simply allowed to settle into them by
its own weight; in other cases iron moulds are used, and the glass
is worked into them by the aid of gentle pressure from wood or metal
moulding tools. In yet other cases, particularly where the glass is
required in the form of small thin discs or where it is to be formed
into the approximate shape of concave or convex lenses, the aid of a
press is sometimes invoked.
Public-domain text, read in full here on John Shaqi.
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