For the best kinds of glass the most desirable quality in raw materials
is thus as near an approach to purity as possible under commercial
conditions, and next to that, as great a constancy of composition as
possible. For instance, the quantity of moisture contained in a ton of
sand appreciably affects the resulting composition of the glass, and if
the sand cannot be obtained perfectly dry, it should at least contain
a constant proportion of moisture, otherwise it becomes necessary
to determine, by chemical tests, the percentage of moisture in the
sand that is used from day to day, and to adjust the quantity used
in accordance with the results of these tests, a proceeding which,
of course, materially complicates the whole process. In other cases,
variable composition is not so readily allowed for, and uncontrollable
variations in the composition of the glass result--at times the quality
falls off unaccountably, or the glass refuses to melt freely at the
usual temperature. The systematic employment of chemical analysis in
the supervision of both the raw materials and of various products
will frequently enable the manufacturer to trace the causes of such
undesirable occurrences; but however necessary such control undoubtedly
is, it cannot entirely compensate for the use of raw materials liable
to too great a variation in composition or physical character. For not
only the chemical composition, but also the physical condition and
properties of the material are of importance in glass manufacture. Thus
it is essential that materials to be used for glass-melting should
be obtainable in a reasonably fine state of division, and in this
connection it must be remembered that both exceedingly hard bodies and
soft plastic substances can only be ground with very great difficulty.
Further, where a substance occurs naturally as a powder, this powder
should be of uniform and not too fine a grain, more especially if it
belongs to the class of refractory rather than of fluxing ingredients.
In that case the presence of coarser grains will result in their
presence in the undissolved state in the finished glass, unless
excessive heat and duration of “founding” be employed to permit of
their dissolution. This applies chiefly to siliceous and calcareous
ingredients, but hardened nodules of salt-cake may behave in a similar
manner.
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