(2) _Sources of Alkali._--Originally the alkaline constituents of glass
were derived from the ashes of plants and of seaweed or “kelp”; in
both cases the alkali was obtained in the form of carbonate and was
ordinarily used in a very impure form; at the present time, however,
the original source of alkali for industrial purposes is found in the
natural deposits and other sources of the chlorides of sodium and
potassium. At the present time it is not yet industrially possible
to introduce the alkalies into glass mixtures in the natural form of
chlorides. The principal difficulty in doing this arises from the fact
that the chlorides are volatile at the temperature of glass-melting
furnaces and are only acted upon by hot silica in the presence of water
vapour. Introduced into an ordinary glass furnace, therefore, these
salts would be driven off as vapour before they could combine with the
other ingredients in the desired form of double silicates.
Alkalies are, therefore, introduced into the glass mixture in less
volatile and more readily attackable forms. Of these the carbonate is
historically the earlier, while the sulphate is at the present time
industrially by far the more important. The _Carbonate of Soda_, or
soda ash, which is used in the production of some special glasses, and
is an ingredient of English flint glasses, is produced by either of two
well-known chemical processes. One of these is the “black ash,” or “Le
Blanc” process, in which the chloride is first converted into sulphate
by the direct action of sulphuric acid, and the sulphate thus formed is
converted into the carbonate by calcination with a mixture of calcium
carbonate and coal. The sodium carbonate thus formed is separated by
solution and subsequent evaporation. A purer form of sodium carbonate
can be obtained with great regularity by the “ammonia soda” process,
in which a solution of sodium chloride is acted upon by ammonia and
carbonic acid under pressure. Soda ash produced by this process is now
supplied regularly for glass-making purposes in a state of great purity
and constancy of composition. It is upon these qualities that the great
advantages of this substance depend, since its relatively high cost
precludes its use except for special kinds of glass, and for these
purposes the qualities named are of great value.
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