Those portions of glass-melting plant which come into contact with
molten glass are almost universally made of some form of fire-clay.
To discuss in detail the composition and properties of the varieties
of fire-clay best suited to this purpose would exceed the entire
limits of this book, so that only a few leading principles can be
stated. Taking first the clays intended for the production of crucibles
or “pots,” we find that for the purposes of the production of such
objects the prepared clay must possess a certain degree of plasticity
while damp and a considerable degree of strength when dried. The
dried and burnt material must be so refractory as to resist the high
temperatures used in glass-melting without undergoing fusion or even
serious softening. Clays of various composition and physical nature
also differ very widely in their power of resisting the chemical
attack of molten glass; all clays are more or less dissolved under
these circumstances, but not only the rate, but also the manner, of
dissolution is of importance, so that frequently a clay which dissolves
rapidly but uniformly is preferred to one which dissolves more
slowly but in such an irregular manner as to throw off particles of
undissolved material which contaminate the glass in the form of opaque
enclosures or “stones.” It is also to be noted that the best results
in this direction can only be obtained by careful adaptation of the
clay employed to the particular kind of glass which is to be melted in
the crucibles in question. In England this question has not received
the amount of attention it deserves, but in Germany and America the
available fire-clays of the country have been systematically studied
and exploited. As a result the glass-maker has at his disposal a large
selection of materials of accurately known physical and chemical
properties. By carefully correlating these with the performance of his
“pots” in the furnaces, the manufacturer is able to select the most
suitable material, and is, moreover, in a position to know in what
direction to look for improvement or for replacement if the supply of a
satisfactory brand should cease.
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