In both systems of furnace, heated gas and heated air are admitted
to the furnace by separate fire-brick flues or passages, air and gas
being allowed to mix just before they enter the furnace chamber proper.
The economy and efficiency of the furnace depend to a very great
extent upon the manner in which this mixing is accomplished. Rapid and
complete mixing of air and gas results in an intensely hot, but short
and local flame, while slower mixing tends to lengthen the flame and
spread the heat through the entire furnace chamber; on the other hand
if the mixing of gas and air is too slow, combustion may not have been
completed in the short time occupied by the gases in passing through
the furnace, and combustion may either continue in the outflow flues
and regenerators, or it may be prevented by the narrowness of these
passages, and unburnt gases may pass to the chimney. When the openings
or “ports” are properly proportioned, and the draught of the chimney
is properly regulated, combustion should be just complete as the gases
leave the furnace chamber, and under these circumstances small tongues
of keen flame will escape from every opening in the furnace; large
smoky flames issuing from a gas-fired furnace indicate incomplete
combustion.
[Illustration: FIG. 4.--Sectional diagram of a regenerative pot furnace
working with covered pots.]
As has already been indicated, glass is melted either in pots or
crucibles of various shapes and sizes, or in open tank furnaces. The
general arrangement of a pot furnace working with closed or “covered”
crucibles is shown in Fig. 4. In this particular furnace, the “ports”
or apertures by which the gas and air enter the furnace chamber, are
placed in the floor of the chamber, but these apertures are often
placed in the side or end walls, or even in a central column, the
object being in all cases to heat all the pots as uniformly as possible
and to avoid any intense local heating, which would merely endanger
the particular crucible exposed to it, without greatly aiding the
real work of the furnace. In pot furnaces, however, in which the more
refractory kinds of glass are to be melted, it is generally considered
desirable that the flame should be made to play about the pots in
such a way as to heat the lower parts of the pots most strongly. In
connection with the question of the uniformity of heat distribution
in a gas-fired furnace it must further be borne in mind that in the
case of regenerative furnaces the direction of the flame is reversed
every time the valves are thrown over, and in practice this is done
about once every half-hour; this proceeding, of course, tends very
much to equalise the temperature of the two sides of the furnace. In
recuperative furnaces, on the other hand, the direction of the flame
is not changed, and for that reason a flame returning upon itself,
usually called a horse-shoe flame, is often employed; this is obtained
by placing the entry and exit ports side by side at one end of the
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