A much more complicated set of reactions occur when the alkali of a
soda-lime glass is introduced either partly or wholly in the form of
sulphate of soda (salt-cake). We have already pointed out that the
unaided action of heat and of silica is not sufficient to bring about
the rapid decomposition of sulphate of soda which is required for
successful glass manufacture, and that the intervention of reducing
agents is required. For this purpose a certain amount of carbon in
the form of coke, charcoal or anthracite coal, is introduced into all
salt-cake mixtures, but the reducing gases of the furnace atmosphere
also play an important part in the reactions that take place. Here
again it is not possible to give anything but an incomplete account
of what takes place. The rationale of the whole process lies, no
doubt, in the fact that sulphite of soda (Na_{2}SO_{3}) is much more
readily decomposed by the action of hot silica than the sulphate
(Na_{2}SO_{4}) itself, so that the essential action of the reducing
agents consists in robbing the sulphate of part of its oxygen, thus
reducing it to the condition of sulphite and rendering it accessible
to the attack of silicic acid. But if we attempt to express such a
reaction in the usual manner by a chemical equation from which the
quantity of carbon required to effect the reduction in question can be
calculated, we find that the amount of carbon required in practice
is very considerably less than that given by this theory; it follows
therefore that either this very large amount of reducing action must
be ascribed to the furnace gases, or that the actual reactions are not
strictly of the kind we have described. Both explanations are probably
partly correct, and in practice the amount of carbon to be used in a
given mixture and furnace can only be found by actual trial, in which
the manufacturer is, of course, guided by the results obtained with
other furnaces of a similar type. The end-product of the reactions is
again a mixture of silicates, but a certain amount of undecomposed
sulphate is always found in such glasses, while gaseous oxides of
sulphur escape from these furnaces in considerable quantity. Under
exceptional circumstances the glass may even contain sulphides of soda
or of lime, and sometimes even suspended carbon, but these are abnormal
constituents and result in the serious discolouration of the glass.
It is obvious that to a mixture containing carbon as a reducing agent
such oxidising materials as nitrates cannot be added, but small
quantities of arsenic and of manganese dioxide are added because
their other properties are sufficiently valuable to outweigh their
disadvantages as oxidising agents.
Public-domain text, read in full here on John Shaqi.
Reviews
Reviews
No reviews yet
Be the first to share your thoughts on this work.
Join the Discussion
Join the discussion
Sign in to leave a comment or review.
Sign InorCreate an account