Building -- Estimates; Factories -- Design and construction; Hardware
=56. Locating the Boiler Room.=—The ideal location for the boilers of
a factory or an industrial plant is in a separate building, which may
be denominated as the =power house=, and which may include as well, the
installation of the engines, dynamos, and other machinery necessary for
the generation of power and its transmission. More frequently, however,
the ground is not available for the erection of a separate building for
the power plant, and it becomes necessary to install the boilers and
engines in the factory itself. The location usually selected for these
vital features of the mill is the basement, and the arrangement of the
boilers and engines must be carefully considered in the designing of
this portion of the building.
=57.= In laying off the space to be occupied by the boilers, the
probable growth of the manufactory must be provided for by arranging
ample space for the installation of additional boilers.
It is best in arranging the boilers, to face them toward the available
coal supply, which is usually a coal bunker, vault, or bin, but in no
instance must the front of the boiler be nearer to a wall than the
length of the boiler tubes, unless special arrangements are made, for
this distance must be allowed in order to draw any defective or damaged
tubes and replace them with new ones. Also, by arranging the boilers
thus, the fireman has a minimum amount of carriage for the coal.
=58. Coal Storage.=—In designing the coal vaults, or coal storage,
their contents should be figured to allow for 1 or 2 weeks’ coal
supply, and as much more as is possible, to carry the plant over
periods of existing coal shortage due to strikes or interrupted traffic
from bad weather or other cause. In calculating the amount of space
required for coal storage, it is sufficient to multiply the number of
horsepower generated by the boilers by 4, which is the approximate
number of pounds of coal per hour for the generation of 1 horsepower.
This result, again multiplied by the number of hours for which the
boilers are run at their capacity, will give the quantity of coal
needed per day, in pounds. The weight per cubic foot of coal varies
from 80 pounds for soft coal to 90 pounds for hard coal, so that by
dividing the number of pounds by these quantities the cubic feet of
coal required per day is obtained. The bins may then be proportioned
for the number of days’ supply which the judgment of the designer may
assume as being necessary.
=59. Ash Disposal.=—Besides the consideration of the coal supply, some
disposition must be made of the ashes from the boilers. Frequently, a
bin is constructed of masonry, alongside of the coal supply, into which
the ashes are dumped by means of barrows. In large plants, this bin can
be emptied by means of an ash conveyor, or elevator, which will carry
the ashes to the level of the street or railroad track and thence into
a cart or car.
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