Building -- Estimates; Factories -- Design and construction; Hardware
The cases in which the pulleys are mounted in the cheaper grades
are made of cast-iron, while in the better grades they are made of
stamped metal. High-grade pulleys constructed of stamped metal are
also provided; these are put together either by riveting the two faces
of the pulley or by electrically welding them. The construction of a
built-up steel pulley is illustrated in Fig. 67. The cases enclosing
the pulleys are made of cast-iron, as illustrated in Fig. 68 (_a_),
or they are constructed of stamped metal, as shown at (_b_). The ends
of the facing of the case are made square, rounded, or auger-shaped,
and are finished either rough, polished, or lacquered, or are faced
with brass or bronze of any finish desired. The pulleys illustrated
in Fig. 69 (_a_) are so constructed that the mortise in the frame may
be readily formed by a special boring machine carrying three or four
bits. This machine bores holes of a size to fit the several cylindrical
portions of the stamped-metal case, as at _a, a_, a diagram of the
mortising in the frame being illustrated at (_b_).
[Illustration: FIG. 70]
The better grades of pulleys may be procured with semi-steel, brass, or
bronze wheels, and with plain axles or with ball or roller bearings.
In the cheaper grades of sash pulleys, the axles are formed of common
wire, while in the better grades they are made of either steel or gun
metal ⅜ inch in diameter. In the best pulleys, the wheels are turned,
to insure smoothness of motion, and are made with grooves for cord,
ribbon, or chain. All steel pulleys built up as illustrated in Fig.
67 are of recent invention; they run smoothly, and are very easily
applied. These pulleys are also made with ball or roller bearings, and
may be obtained at a reasonable price.
[Illustration: FIG. 71]
There is a special type of sash pulleys that may be used for twin and
triple windows, where it is necessary to form a narrow mullion between
the windows. This pulley is known as the _Grant overhead sash pulley_,
and is used as illustrated in Fig. 70. At (_a_) is a twin-window
arrangement, showing the sash on the two sides double-hung, each sash
being counterbalanced by means of one counterweight. By this means, the
frame mullion between the two sashes can be made as narrow as 2 inches,
which is an advantage where the maximum amount of daylight opening is
desired. Frequently, in triple windows, the center sash, as well as the
two side sashes, is made double-hung. In such a case, the arrangement
of the overhead pulleys would be as shown in Fig. 70 (_b_). These
pulleys provide a convenient means for arranging double-hung windows of
this type, but sufficient room must be left in the head of the window
to allow for the insertion of this pulley and the travel of the sash
counterweights. The construction of this type of overhead pulley with
roller bearings is shown in Fig. 71.
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