“We’ll have some special apparatus to make and some experimenting to do.
Then we’ll probably lose two or three pots of glass. I think you’d better
ask him $800.” Howard thought that this was plenty. Tilton, however, was
more cautious and doubled the price. Peate arrived in Butler on schedule.
When Tilton named his price, Peate, of course, agreed instantly. Tilton
was somewhat shocked and probably would have been more so had he known
what St. Goubain had asked. At any rate the contract was placed with
Standard, apparently in October 1894.
Having obtained a maker for his disc Peate immediately began making
arrangements to prepare the disc. He contracted with the machine shop of
a John Hodge for the tools with which the mirror would be worked. This
small firm, The Hodge Manufacturing Co., employed only four men besides
the owner. Among these was Frank A’Hearn, then just a boy, who became
the prime source for details of the tools used by Peate in this work.
Starting in November 1894 notes such as, “worked for Dr. Peate 3½ hours”
begin to appear in his workbook.[28]
[Illustration: FIGURE 12.—Hodge’s method of cutting the checker grooves.
(From Preston, fig. 6.)]
The Hodge company made several (probably three) grinding tools for Peate.
One was about 12 inches in diameter, and was to be used by hand. Two
of the larger tools were provided with the male member of a ball and
socket joint and were to be power driven. They were 30 and 48 inches in
diameter, respectively. The largest was grooved to a waffle-like surface
on its convex face. These grooves were about ½ inch wide and 3/16 inch
deep. This pattern was ground by placing the tool face up on a wheeled
buggy, which rode on cambered oak rails. As it was pushed along the
length of the rail the grinding wheel on the radius arm cut one groove.
When the groove had been cut, the radius arm was moved 2 inches along a
line shaft and another groove cut. When all the grooves had been cut in
one direction the tool was turned 90 degrees on the buggy and the other
set of grooves was ground. The grinding of this tool took many weeks, and
making the tools and apparatus for Peate may have kept Hodge busy for
nearly six months.[29]
[Illustration: FIGURE 13.—Face of largest grinding tool made by Hodge for
Peate. (From Preston, fig. 5b.)]
Public-domain text, read in full here on John Shaqi.
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