Home-made Electrical ApparatusMorgan, Alfred Powell
Science
Home-made Electrical Apparatus
Morgan, Alfred Powell
Electric apparatus and appliances -- Amateurs' manuals
The best method of procedure is to lay out one piece like "A" very
accurately and then cut it out. Hammer it out perfectly flat and use it
as a pattern to lay out the other pieces with. The cutting can be done
with a pair of ordinary tin snips. The pieces should all be cut very
accurately and truly so that they will match when piled up. The rough
edges of the iron can be smoothed up with a file.
Figure 60 shows how the core should look when it is assembled. It should
form a rectangle three and three-quarters inches long and two and
five-eighths inches wide.
The method of piling up the *laminations*, as the pieces forming the
core are called, is illustrated in Figure 59. One of the strips B is
placed against the open end of A. The next set of strips is arranged in
the same manner except that the position is reversed so that the strip B
is at the opposite end of the pile. This method is continued, reversing
each alternate set of strips until the pile is complete as shown in
Figure 60. After the core has been assembled, examine it carefully and
make certain that none of the strips are of the wrong size so that some
protrude farther than others.
The next step in the work is to make the windings, The windings are each
made on a cardboard tube having an inside diameter of about 1 1/16
inches. The tubes may be made by rolling a strip of wrapping paper
around a piece of broom handle or some other round object of the proper
size. The edges of the tube should be glued so that it cannot unroll.
[Illustration: FIG. 60.—Assembly of the Core.]
The *secondary winding* is an inch and nine-sixteenths long and one and
thirteen-sixteenths of an inch in diameter.
It is composed of 120 turns of No. 17 B. S. gauge single cotton covered
wire wound in six layers.
A tap is led out at the end of the second layer.
The *primary* is one and nine-sixteenths inches in diameter and one and
one-sixteenth long. It is composed of 1040 turns of wire wound in 13
layers.
[Illustration: FIG. 61.—Details of the Primary and Secondary Windings.]
[Illustration: FIG. 62.—Showing the Core completely assembled with the
Primary and Secondary in position. P, P are the Primary Terminals. 1, 2
and 3 are the Secondary Terminals.]
The windings must be carefully made and every care taken to see that
they are properly insulated. It is a very good plan to insert a layer of
paper between each two layers of wire.
After the windings are finished they are ready to assemble on the core.
In order to put them in place, the core must be taken apart first. The
primary and secondary go along side of each other on the centre tongue
of the A strips.
The core is put together again with the windings in position by slipping
each alternate "A" strip through from the opposite direction so that
when it is all assembled the result is like that shown in Figure 62.
Public-domain text, read in full here on John Shaqi.
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