Industrial arts; Technology -- Juvenile literature
The moulds are like Miss Fanny's wax-fruit moulds. They're made of
plaster Paris, and they're round outside, and they have the shape of what
the man wants to make on the inside, and they're in two pieces. Little
things like cups are made in one mould; but big things like pitchers are
made in two or three pieces, in two or three moulds, and then put
together. Handles and spouts and such things are made separately in
little moulds and put on afterwards.
[Illustration: HANDLE MOULD.]
Here's the way. First the man cuts off a piece of the biscuit, and kneads
it on the plaster Paris slab. Then he takes one piece of the mould, fixes
the clay in nicely, shaves off what he don't want, then puts on the other
piece of the mould, and sets it on the wheel. He gives it a shove and
sets it spinning. It stops itself after a while, then he opens the mould,
and there is the dish. The clay keeps the same thickness all through, and
fills both pieces of the mould.
[Illustration: MAKING A SUGAR-BOWL.]
Then the man takes it out and sponges it. If it isn't just the right
shape all he has to do is wet it, and it will come right. Then he puts on
the handle or puts the pieces together, fixing them just so with his
fingers and knife. It isn't very hard, but he has to be careful. The soft
dishes look real cute. Then they're ready to be burnt the first time.
We walked all around and saw here one man making cups, another, tureens,
another, bird-baths, and every imaginable thing that is ever made in
porcelain. Then we went down-stairs, through the dark rooms, into where
the tall chimneys are. Then I found out they called them _kilns_. They
have at the bottom a prodigious furnace, over that a tremendous oven,
where they put the dishes in to bake.
But they don't put them right in just as they are. Oh, no. There were on
the high shelves all around, a lot of things called _saggers_. They look
something like bandboxes made of firebrick. The soft dishes are put in
them, the lids are put on, and then they are piled up in the oven. Then
the men build a big fire in the furnace, and let it burn for several
days. When it goes out they let several more days go by for the kiln to
cool, and then take out the saggers. When the dishes are taken out they
are hard and rough and of a yellowish white. They build the fire after
they get them in, and let it out and the kiln cool off before they take
them out, because the men have to go in and out the big ovens.
Public-domain text, read in full here on John Shaqi.
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