Industrial Biography: Iron Workers and Tool MakersSmiles, Samuel
History
Industrial Biography: Iron Workers and Tool Makers
Smiles, Samuel
Industrial arts -- Biography; Iron industry and trade -- Great Britain -- Biography
The town of Dudley was already a centre of the iron manufacture, though
chiefly of small wares, such as nails, horse-shoes, keys, locks, and
common agricultural tools; and it was estimated that there were about
20,000 smiths and workers in iron of various kinds living within a
circuit of ten miles of Dudley Castle. But, as in the southern
counties, the production of iron had suffered great diminution from the
want of fuel in the district, though formerly a mighty woodland
country; and many important branches of the local trade were brought
almost to a stand-still. Yet there was an extraordinary abundance of
coal to be met with in the neighbourhood--coal in some places lying in
seams ten feet thick--ironstone four feet thick immediately under the
coal, with limestone conveniently adjacent to both. The conjunction
seemed almost providential--"as if," observes Dud, "God had decreed the
time when and how these smiths should be supplied, and this island
also, with iron, and most especially that this cole and ironstone
should give the first and just occasion for the invention of smelting
iron with pit-cole;" though, as we have already seen, all attempts
heretofore made with that object had practically failed.
Dud was a special favourite of the Earl his father, who encouraged his
speculations with reference to the improvement of the iron manufacture,
and gave him an education calculated to enable him to turn his
excellent practical abilities to account. He was studying at Baliol
College, Oxford, in the year 1619, when the Earl sent for him to take
charge of an iron furnace and two forges in the chase of Pensnet in
Worcestershire. He was no sooner installed manager of the works, than,
feeling hampered by the want of wood for fuel, his attention was
directed to the employment of pit-coal as a substitute. He altered his
furnace accordingly, so as to adapt it to the new process, and the
result of the first trial was such as to induce him to persevere. It
is nowhere stated in Dud Dudley's Treatise what was the precise nature
of the method adopted by him; but it is most probable that, in
endeavouring to substitute coal for wood as fuel, he would subject the
coal to a process similar to that of charcoal-burning. The result
would be what is called Coke; and as Dudley informs us that he followed
up his first experiment with a second blast, by means of which he was
enabled to produce good marketable iron, the presumption is that his
success was also due to an improvement of the blast which he contrived
for the purpose of keeping up the active combustion of the fuel.
Though the quantity produced by the new process was comparatively
small--not more than three tons a week from each furnace--Dudley
anticipated that greater experience would enable him to increase the
quantity; and at all events he had succeeded in proving the
practicability of smelting iron with fuel made from pit-coal, which so
many before him had tried in vain.
Public-domain text, read in full here on John Shaqi.
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