In view of the significant relationship between the clay minerals and the utilization of the clays and shales in which they occur, the Illinois Geological Survey has investigated extensively the clay minerals in the clay and shale deposits of Illinois. Many samples were studied by means of powerful microscopes, X-ray, and chemical analysis. Most of the surface clays and shales proved to be composed principally of illite or related minerals. The kaolin clay of extreme southern Illinois contains the mineral kaolinite. The older underclays also contain kaolinite, but many of them also contain smaller amounts of illite. The Survey also has tested many clays to determine their burning properties and color when fired, and hence their potential uses. The bonding capabilities of other clays have been measured to find out whether they can be used as a bonding material for molding sand. The bloating properties of Illinois clays and shales from many deposits have been studied to determine which are suitable for making lightweight aggregate for the manufacture of concrete. The object of these studies has been to discover the location, character, and possible uses of the state’s clay and shale resources. Special studies are continuing in several parts of the state. Illinois is well endowed with clays and shales that can be used for a variety of purposes and has resources to fill future as well as present needs. How Bricks Are Made Conversion of Illinois clays and shales into useful products is an interesting process and is exemplified by the making of building bricks. Mechanical shovels dig the clay or shale and load it into trucks or small railroad cars that take it to the brick plant. There, machines grind the raw material and mix water with it until it has the consistency of stiff mud. Next, a machine, which operates somewhat like a meat grinder, extrudes a brick-sized column of clay. As the column moves forward, it is automatically cut into bricks by wires. The bricks are then dried in large heated rooms. [Illustration: Figure 21—Beehive brick kiln.] From the driers, the bricks go to huge ovens (kilns) and are heated until they are hard and have attained the desired color. This is known as firing or burning the bricks. Temperatures employed are rarely lower than 1800° F. Three kinds of kilns are used in Illinois for burning bricks—beehive, tunnel, and scove. A beehive kiln (fig. 21) has a round base and a dome-shaped top and somewhat resembles an oversized beehive. Unfired bricks are stacked in the kiln and the doors are sealed with burned bricks and clay. Fires are started in hearths or fire boxes in the wall of the kiln and the heat is circulated into and through the kiln. It usually takes several days to fire the bricks adequately and let the kiln cool so that the bricks can be removed.