Danger is incurred when the furnace leaks, a condition which generally
occurs in the course of time, or if gases escape during the necessary
manipulations through the working doors. This can be avoided by
maintaining the walls in as air-tight a state as possible; but as very
small leakages are almost unavoidable the best course is to so regulate
the draught in the furnace (by means of fans) that a slight negative
pressure always exists in it. Naturally, poisonous gases escaping from
the furnace such as sulphur dioxide, carbonic oxide, carbon dioxide,
and hydrocarbons require to be drawn away and rendered harmless. This
can often be done by merely conducting them into the main flue. Gases
containing carbonic oxide possess high heating capacity, and their
escape can usually be prevented by suitable cupola bells. They can be
led away in impervious conduits and utilised for heating purposes or
for driving gas engines. Entering the flues for cleaning or repairing
purposes is especially dangerous; and as it is difficult to isolate one
portion entirely from another, such operations might well be carried on
by persons equipped with breathing apparatus (smoke helmets or oxygen
apparatus).
In roasting operations handwork can be largely replaced by furnaces
worked mechanically. If the gases generated are rich in sulphur dioxide
they can be utilised for the manufacture of sulphuric acid or for
the production of liquid sulphur dioxide either directly or after
concentration; if not, they must be rendered harmless by treatment with
milk of lime in absorption towers. Other methods of rendering the sulphur
dioxide (unsuited for manufacture of sulphuric acid) harmless depend on
treatment with minerals containing calcium carbonate, or magnesium or
aluminium hydrate, sodium sulphide, &c. Sometimes the sulphurous gases
are led into blast furnaces containing oxide of iron and coal (so as to
form sulphide of iron) or are absorbed by means of moist scraps of sheet
iron or brown coal or peat briquettes.
Use of chlorine compounds in the extraction of metals from ores (silver,
copper) causes evolution of chlorine and hydrochloric acid vapour. These
should be dealt with in absorption towers. Metallic fumes are collected
by suitable condensing arrangements. Flue dust is retained in flue dust
chambers, but in the cleaning of such condensing flues and chambers
danger to the workers is considerable and they should be equipped with
respirators, working suits, &c. Personal hygiene must be insisted on.
Iron
(See also pp. 146-51)
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