In blast furnace work, industrial poisoning occurs mainly from escaping
gases rich in carbonic oxide. They may also contain sulphur dioxide and
cyanogen compounds. The high proportion of carbonic oxide, however, makes
these gases valuable and serviceable, because of their great heating
value. They are, therefore, now led away and utilised, the furnace being
closed by a cupola bell only opened by means of a mechanical contrivance
when charging is necessary; while this is being done the ignited blast
furnace gases pour out, and the workers retire from the opening, so
that danger to them is avoided. The construction of a blast furnace
with a cupola bell can be seen in fig. 29. The blast furnace gases are
conducted away by an opening in the side, and pass along special pipes
to be utilised, after having gone through a purifying process mainly for
the removal of flue dust, &c. The gases serve partly for the heating of
the blast for the furnace itself, and partly for driving the gas engines
which serve the electrical power apparatus, electric lighting, &c., in
the works. Through the rational utilisation of the blast furnace gases,
the workers are protected from their injurious action during the working
of the furnace. Serious gas poisoning, however, occurs not infrequently
to workers who have to enter the gas mains for cleaning purposes.
Workers, therefore, should only be permitted to enter the flues, &c.,
a considerable time after the process has been stopped and after as
complete and thorough a ventilation of the system as is possible.
Any portion of the gas system which is to undergo cleaning must be
completely isolated. Ventilation is best effected by the introduction of
compressed air. Thus a foundry (in the Duisburg district) has provided
all its cellars and passages, through which gas pipes pass, and which
must be entered during repairs, with compressed air pipes. It is,
however, advisable that gas conduits should only be entered by workers
equipped with breathing apparatus and oxygen supply. Naturally adequate
instruction of workers and training in first aid are necessary, as well
as a sufficient supply of oxygen in constant readiness.
Injurious gases can escape from the furnace during tapping and slag
running; poisonous gases with a disagreeable odour, from presence of
sulphuretted hydrogen, also arise in granulating the slag, that is, when
the fluid slag is led into water for subsequent use in preparation of
cement. These gases should be collected by hoods, and be carried away as
far as possible.
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