The total production of _phosphorus_ is not large. Formerly it was
prepared from bone ash. Now it is made from phosphorite, which, as
in the super-phosphate industry, is decomposed by means of sulphuric
acid, soluble phosphate and calcium sulphate being formed; the latter
is removed, the solution evaporated, mixed with coal or coke powder,
distilled in clay retorts, and received in water.
Phosphorus is also obtained electro-chemically from a mixture of
tricalcium phosphate, carbon, and silicic acid, re-distilled for further
purification, and finally poured under water into stick form.
_Red phosphorus_ (amorphous phosphorus) is obtained by heating yellow
phosphorus in the absence of air and subsequently extracting with carbon
bisulphide.
_Phosphorus matches_ are made by first fixing the wooden splints in
frames and then dipping the ends either into paraffin or sulphur which
serve to carry the flame to the wood. Then follows dipping in the
phosphorus paste proper, for which suitable dipping machines are now
used. The phosphorus paste consists of yellow phosphorus, an oxidising
agent (red lead, lead nitrate, nitre, or manganese dioxide) and a binding
substance (dextrine, gum); finally the matches are dried and packed.
_Safety matches_ are made in the same way, except that there is no
phosphorus. The paste consists of potassium chlorate, sulphur, or
antimony sulphide, potassium bichromate, solution of gum or dextrine,
and different admixtures such as glass powder, &c. These matches are
saturated with paraffin or ammonium phosphate. To strike them a special
friction surface is required containing red phosphorus, antimony
sulphide, and dextrine. In the act of striking the heat generated
converts a trace of the red phosphorus into the yellow variety which
takes fire.
Danger to health arises from the poisonous gases evolved in the
decomposition of the calcined bones by sulphuric acid. When phosphorus is
made from phosphorite the same dangers to health are present as in the
production of super-phosphate artificial manure, which is characterised
by the generation of hydrofluoric and fluosilicic acids. In the
distillation of phosphorus phosphoretted hydrogen and phosphorus fumes
may escape and prove dangerous.
Industrial poisoning from the use of white phosphorus in the manufacture
of matches has greater interest than its occurrence in the production
of phosphorus itself. Already in 1845 chronic phosphorus poisoning
(phosphorus necrosis) had been observed by Lorinser, and carefully
described by Bibra and Geist in 1847. In the early years of its use
phosphorus necrosis must have been fairly frequent in lucifer match
factories, and not infrequently have led to death. This necessitated
preventive measures in various States (see Part III); cases became fewer,
but did not disappear altogether.
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