Coke is obtained partly as a residue in the retorts after the production
of illuminating gas. Such _gas coke_ is unsuitable for metallurgical
purposes, as in the blast furnace. Far larger quantities of coal are
subjected to dry distillation for metallurgical purposes in coke ovens
than in gas works. Hence their erection close to blast furnaces. In the
older form of coke oven the bye-products were lost. Those generally used
now consist of closed chambers heated from the outside, and they can be
divided into coke ovens which do, and those which do not, recover the
bye-products. These are the same as those which have been considered
under manufacture of illuminating-gas—tar, ammonia, benzene and its
homologues, cyanogen, &c. In the coke ovens in which the bye-products are
not recovered the gases and tarry vapours escaping on coking pass into
the heating flues, where, brought into contact with the air blast, they
burn and help to heat the oven, while what is unused goes to the main
chimney stack.
[Illustration: FIG. 14.—Distillation Coke Oven (_after Lueger_)
A, A´ Coal to be coked; B, B´ Standpipes; C Hydraulic main; D Condensing
apparatus; E Purified gas: F, F´ Air inlets; G G,´ G´´ Combustion
chambers.]
In the modern _distillation ovens_ with recovery of the bye-products the
gases escaping from the coal are led (air being cut off as completely as
possible) through ascending pipes into the main collector, where they are
cooled, and the tarry ingredients as well as a part of the ammonia are
absorbed by water; subsequently the gases pass through washing apparatus
with a view to as complete a recovery of the ammonia and benzene as
possible. The purified gases are now again led to the ovens and burnt
with access of air in the combustion chambers between two ovens.
Generally these ovens are so constructed as to act as non-recovery ovens
also (especially in starting the process).
The coal is charged into the ovens through charge holes on the top
and brought to a level in the chambers either by hand or mechanically.
Removal of the coke block after completion of the coking operation is
done by a shield attached to a rack and pinion jack. Afterwards the coke
is quenched with water.
Recovery of the _bye-products_ of coke distillation ovens is similar to
the method described for illuminating gas, i.e. first by condensation
with aid of air or water cooling, then direct washing with water
(generally in scrubbers), whereby tar and ammonia water are recovered.
_Recovery of benzene_ and its homologues (see Benzene later) depends on
the fact that the coke oven gases freed from tar and ammonia are brought
into the closest possible contact with the so-called wash oils, i.e. coal
tar oils with high boiling-point (250-300° C.). For this purpose several
washing towers are employed. The waste oil enriched with benzene is
recovered in stills intermittently or continuously and used again.
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