Ketchup: Methods of Manufacture; Microscopic ExaminationBitting, K. G. (Katherine Golden)
Science
Ketchup: Methods of Manufacture; Microscopic Examination
Bitting, K. G. (Katherine Golden)
Ketchup
The manufacture of ketchup upon a large commercial scale is of rather
recent development and is confined almost wholly to the use of tomatoes
as a base. There was little ketchup of the kind best known at present
made prior to 1890, as most ketchup was made by what was known as the
natural fermentation method, that is, allowing the tomato pulp to
ferment spontaneously and using the solid portion for stock. This method
was continued, though on a decreasing scale, until 1908, at which time
it was practically prohibited. Beginning about 1890, ketchup was made
from fresh pulp and barrel stock without fermentation, the fermentation
being prevented by the use of a preservative. The method is still in
use. The first extensive manufacture of non-preservative ketchup began
about 1908, though a few firms had been making it prior to that time,
the pioneer probably being E. C. Hazard, of Shrewsbury, New Jersey.
From the amount of space given to the subject of ketchup in the canning
and food journals, one might conclude that it is a difficult product to
make, or that it is one of very great importance. It is in reality very
easy to produce, but has assumed a prominence among food subjects which
it does not deserve, due to the fact that some manufacturers have not
yet learned the necessity for using care, or persist in using material
of questionable quality.
Ketchup is made in the home with very simple apparatus; a colander or
sieve for breaking and straining the pulp, and a copper, porcelain, or
earthen kettle for cooking, being all that is necessary. The cooking of
the tomatoes with the spices, sugar, vinegar, etc., is generally done
slowly, until a heavy body is obtained, which results in a dark color,
but insures sterility of the product when it goes into the container,
and also contributes to keeping quality after it is opened. In the
factory many refinements are necessary to make a commercial article
which will attract the eye as well as satisfy the sense of taste. The
usual dark colored, rough, home-made article will not command a sale
over a grocer’s counter alongside of that made in a modern commercial
kitchen. Here, sorting tables, washing machine, scalder, cyclone for
pulping, steam-jacketed kettle, tanks with coils, or vacuum pan for
cooking, finishing machine, bottle washing, and filling machine, are all
necessary. The pipes carrying the pulp from one machine or vat to
another must be enameled, bronze, tin-lined, or silver-plated to prevent
the fruit juice from coming in contact with iron or anything which will
cause discoloration. The work is done speedily, and the cooking done in
the shortest possible time in order to secure the brightest color and
smoothest consistency.
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