Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
In contact with the air the calcium sulphide oxidizes to sulphite, then
to sulphate, then reacts with lead oxide, giving calcium plumbate and
sulphur dioxide,
CaSO₄ + PbO = CaPbO₃ + SO₂.
Further, calcium sulphate will also react with galena, giving calcium
sulphide and lead sulphate; the calcium sulphide is oxidized, by air
blown through, to calcium sulphate again, the ultimate reaction being
CaSO₄ + PbS + O = CaPbO₃ + SO₂.
In all cases the action is oxidizing and desulphurizing. It was found
that oxides of iron and manganese will, to a certain extent, serve the
same purpose as lime, and on application to complex ores, especially
those containing much blende, that these may be desulphurized as well
as galena. In the case of zinc sulphide the decomposition is probably
due to the interaction of sulphide and sulphate.
ZnS + 3ZnSO₄ = 4ZnO + 4SO₂.
The process has now been adopted by the Broken Hill Proprietary
Company at its works at Port Pirie, the Tasmanian Smelting Company,
Zeehan, the Fremantle Smelting Works, West Australia, and the Sulphide
Corporation’s works at Cockle Creek, New South Wales.
The operations carried on at the Tasmania Smelting Works comprise
mixing pulverized limestone, galena and slag-making materials and
introducing the mixture either into hand-rabbled reverberatories or
mechanical furnaces with rotating hearths. After a roast, during
which the materials have become well mixed and most of the limestone
converted into sulphate and about half of the sulphur expelled, the
granular product is run while still hot into the Huntington-Heberlein
converters. These consist of inverted sheet-iron cones, hung on
trunnions, the diameter being 5 ft. 6 in. and the depth 5 ft. A
perforated plate or colander is placed as a diaphragm across the apex
of the cone, the small conical space below serving as a wind-box into
which compressed air is forced. A hood above the converter serves to
carry away waste gases. As soon as the vessel is filled, air under a
pressure of 17 oz. is forced through the mass, which rapidly warms up,
giving off sulphur dioxide abundantly. The temperature rises and the
mixture fuses, and in from two to four hours the action is complete.
The sulphur is reduced from 10 to 1 per cent., and the whole mass is
fritted and fused together. The converter is emptied by inverting it,
when the sintered mass falls out and is broken up and sent to the
smelters. There are 12 converters, of the size indicated, for the two
mechanical furnaces, of 15 ft. diameter. Larger converters of the
same type were erected to deal with the product from the hand-rabbled
roasters.
Public-domain text, read in full here on John Shaqi.
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