Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
At Cockle Creek, New South Wales, the galena concentrate is reduced
to 1.5 mm., more than 60 per cent. of the material being finer; the
limestone is crushed down to from 10 to 16 mesh; silica is also added,
if it does not exist in the ore, so that, excluding the lead, the rest
of the bases will be in such proportion as to form a slag running about
20 per cent. silica. The mixture may contain from 25 to 50 per cent.
lead, and from 6 to 9 per cent. lime; if too much lime is added the
final product is powdery, instead of being in a fused condition. This
is given a preliminary roast in a Godfrey furnace.
The Godfrey furnace is characterized by a rotating, circular hearth
and a low dome-shaped roof. Ore is fed through a hopper at the center
and deflected outward by blades attached to a fixed radial arm. At
each revolution the ore is turned over and moved outward, the mount of
deflection of the blades, which are adjustable, and rate of rotation of
the hearth, determining the output.
The hot semi-roasted ore is discharged through a slot at the
circumference of the roaster. This may contain from 12 to 6.5 per
cent. of sulphur, but from 6.5 to 8 per cent. is held to be the most
suitable quantity for the subsequent operations. Thorough mixing is of
the utmost importance, for if this is not done the mass will “volcano”
in the converter; that is, channels will form in the mass through which
the gases will escape, leaving lumps of untouched material alongside.
The action can be started if a little red-hot ore is run into the
converter and cold ore placed above it; the whole mass will become
heated up, and the products will fuse, and sinter into a homogeneous
mass showing none of the original ingredients. At Cockle Creek the time
taken is stated to be five hours; a small air-pressure is turned on at
first, and ultimately it is increased to 20 oz.
Public-domain text, read in full here on John Shaqi.
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