Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
For roasting lead ores at the present time there are six round
mechanical roasters of 6 m. diameter, one of 8 m. diameter, and two
ordinary, stationary Huntington-Heberlein furnaces. The latter (which
represent the primitive Huntington-Heberlein furnaces, requiring manual
labor) have recently been shut down, and will probably never be used
again. In the mechanical Huntington-Heberlein furnace, roasting of lead
ore is carried only to such a point that a small portion of the lead
sulphide is converted into sulphate. The desulphurization of the ore
is completed in the so-called converter (made of iron, pear-shaped or
hemispherical in form) in which the charge, up to this stage loosely
mixed, is blown to a solid mass.
Owing to the ready fusibility of this product (which still contains,
as a rule, up to 1.5 per cent. sulphur as sulphide), it is possible to
use shaft furnaces of rather large dimensions; therefore a round shaft
furnace (2.4 m. diameter at the tuyeres, 7 m. high, and furnished with
15 tuyeres) was built. In this furnace nearly the whole of the roasted
ore from the Huntington-Heberlein converters is now smelted, some of
the smaller shaft furnaces being used occasionally. The introduction
of the new process has caused no noteworthy change in the subsequent
treatment of the work-lead.
In the following study I shall discuss the treatment of a given annual
quantity of ore (50,000 tons), which is the actual figure at the
Friedrichshütte at the present time.
1. _Roasting Furnaces._—A reverberatory-smelting furnace used to treat
5 tons of ore in 24 hours; a roasting-sintering furnace, 8 tons.
Assuming the ratios previously stated, the annual treatment by the
former process would be 20,000 tons, and by the latter 30,000 tons.
On the basis of 300 working days per year, and no prolonged stoppages
for furnace repairs (though considering the high temperatures of these
furnaces this record would hardly be expected), there would be required:
20,000 ÷ (5 × 300) = 13.3 (or 13 to 14 reverberatory furnaces).
30,000 ÷ (8 × 300) = 12.5 (or 12 to 13 sintering furnaces).
The capacity of a stationary Huntington-Heberlein furnace is 18 tons;
hence in order to treat the same quantity of ores there would be
required:
50,000 ÷ (18 × 300) = 9.3 (or 9 to 10 Huntington-Heberlein furnaces).
With the revolving-hearth roasters (of 6 m. diameter) working a total
charge of at least 27 tons of ore, there would be required:
50,000 ÷ (27 × 300) = 6.1 (or 6 to 7 roasters).
Still better results are obtained with the 8 m. round roaster, which
has been in operation for some time; in this, 55 tons of ore can be
roasted daily. Three such furnaces would therefore suffice for working
up the whole of the ore charged per annum.
Now, making due provision for reserve furnaces, to work up 50,000 tons
of ore would require:
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