Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
Reverberatory (15) and sintering furnaces (15) 30
Stationary Huntington-Heberlein furnaces 12
6 m. revolving-hearth furnaces 8
8 m. revolving-hearth furnaces 4
Similar relations hold good regarding the number of workmen
attending the furnaces, there being required, daily, six men for the
reverberatory furnace; eight men for the sintering furnace; ten men for
the stationary; and six men for the mechanical Huntington-Heberlein
furnace; or, for 14 reverberatory furnaces, daily, 84 men; for
sintering furnaces, daily, 104 men; total, 188 men. While for 10
stationary Huntington-Heberlein furnaces, 100 men are required; and
for 7 mechanical Huntington-Heberlein furnaces, daily, 42 men. It is
expected that only 14 men (working in two shifts) will be required to
run the new installation with 8 m. round roasters.
It is true that the exclusion of human labor here has been carried to
an extreme. The roasters and converters will be charged exclusively
by mechanical means; thus every contact of the workmen with the
lead-containing material is avoided until the treatment of the roasted
material in the converters is completed.
From the data given above, the capacity of each individual workman
is readily determined, as follows: With the reverberatory-smelting
furnace, each man daily works up 0.83 tons; with the sintering furnace,
1 ton; with the stationary Huntington-Heberlein furnace, 1.8 tons;
with the 6 m. revolving-hearth furnace, 4.5 tons; and with the 8 m.
revolving-hearth furnace, 11.8 tons.
A significant change has also taken place in coal consumption. Thus,
when working with the reverberatory and sintering furnaces in order to
attain the requisite temperature of 1000 deg. C., there was required
not only a comparatively high-grade coal, but also a large quantity of
it. A reverberatory furnace consumed about 503 kg., a sintering furnace
about 287 kg., of coal per ton of ore. For roasting the ore in the
stationary and also in the mechanical Huntington-Heberlein furnaces, a
lower temperature (at most 700 deg. C.) is sufficient, as the roasting
proper of the ore is effected in the converters, and the sulphur
furnishes the actual fuel. For this reason, the consumption of coal is
much lower. The comparative figures per ton of ore are as follows: In
the reverberatory furnace, 50.3 per cent.; in the sintering furnace,
28.7 per cent.; in the stationary Huntington-Heberlein furnace, 10.3
per cent.; and in the Huntington-Heberlein revolving-hearth furnace,
7.3 per cent.
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