Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
By the introduction of the Huntington-Heberlein process, all these
disadvantages, both in the roasting operation and in running the shaft
furnaces, are in part removed altogether, in part reduced to such a
degree that the danger of injury is brought to a minimum.
In furnaces in which the product of the Huntington-Heberlein roast
is smelted, the slag is tapped only periodically at considerable
intervals; and, as there is less lead matte produced than formerly, the
quantity of smoke is never so great that the ventilating fan cannot
easily take care of it. There is therefore little chance of any smoke
escaping into the working-room.
As the production of work-lead, especially in the case of the large
shaft furnace, is very considerable, so that the lead continually
flows out in a big stream into the well, the hand ladling has to
be abandoned. Therefore the lead is conducted to a large reservoir
standing near the sump, and is there allowed to cool below its
volatilizing temperature. As soon as this tank is full, the lead is
tapped off and (by the aid of a swinging gutter) is cast into molds
ready for this purpose. Both the sump and the reservoir-tank are placed
under a fume-hood. The swinging gutter is covered with sheet-iron lids
while tapping, so that any lead volatilized is conveyed by the gutter
itself to a hood attached to the reservoir; thus the escape of metallic
vapors into the working space is avoided, as far as possible.
This method of pouring does not entail the same bodily exertion as the
ladling of the lead; moreover, as it requires but little time, it gives
the workmen frequent opportunity to rest.
But one of the chief advantages of the Huntington-Heberlein process
lies in the entire omission of the barring down. If the running of the
shaft furnace is conducted with any degree of care, disorders in the
working of the furnace do not occur, and one can rely on a perfectly
regular course of the smelting process day after day. No formation
of any crusts interfering with the operation of the furnace has been
recorded during any of the campaigns, which have, in each case, lasted
nearly a year.
As regards the cleaning out of the furnace, this cannot be avoided
on blowing out the Huntington-Heberlein shaft furnace; but at most
it occurs only once a year, and can be done with less danger to the
workmen, owing to the better equipment.
Further, the charge is thrown straight into the furnace (in the case
of the large shaft furnace); thus the repeated turning over of the
smelting material, as formerly practised, becomes unnecessary, and the
deleterious influence of the unavoidable formation of dust is much
diminished.
The accompanying statistics of sickness due to lead-poisoning in
connection with the operation of the shaft furnace (referring to the
same period of time as those given above for the roasting furnaces)
confirm the above statements.
Public-domain text, read in full here on John Shaqi.
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