Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
It is probable about eight years were employed in actually working out
the process before it was introduced on any large scale at Pertusola,
but by the end of 1898 the greater part of the Pertusola ores were
treated by the process. Its first introduction to any other works was
in 1900, when it was started outside its home for the first time at
Braubach (Germany). Since then its application has gradually extended,
proceeding from Europe to Australia and Mexico and finally to America
and Canada, where recognition of its merits was more tardy than
elsewhere. It is now practically in general use all over the world and
is recognized as a sound addition to metallurgical progress. It is
doubtless only a step in the right direction and with its general use
a better knowledge of its principles will prevail, so that its future
development in one direction or another, as compared with present
results, may show some further progress.
The present working of the H.-H. process still follows practically the
original lines laid down, and by preliminary roasting in a furnace
with lime, oxide of iron, or manganese (if not already contained in
the ore), prepares the ore for blowing in the converter. Mechanical
furnaces have been introduced to the entire exclusion of the old
hand-roasters, and the size of the converters has been gradually
increased from the original one-ton apparatus successively to 5, 7
and 10 ton converters; at present some for 15 tons are being built in
Germany and will doubtless lead to a further economy.
The mechanical furnace at present most in use is a single-hearth
revolving furnace with fixed rabbles, the latest being built with a
diameter of 26½ ft. and a relatively high arch to ensure a clear flame
and rapid oxidation of the ore. The capacity of these furnaces varies,
of course, with the nature of the ores to be treated, but with ordinary
lead ores (European and Australian practice) of from 50 per cent. to 60
per cent. lead and 14 per cent, to 18 per cent. sulphur, the average
capacity may be taken at about 50 to 60 tons of crude ore per day of
24 hours. The consumption of coal with a well-constructed furnace is
very low and is always under 8 per cent.—6 per cent. being perhaps the
average. These furnaces require very little attention, being automatic
in their charging and discharging arrangements.
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