Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
Subsequent to the introduction of the Huntington-Heberlein process
in Australia, Messrs. Carmichael and Bradford, two employees of the
Broken Hill Proprietary Company, patented a process which bears their
name. Instead of starting with lime, or limestone and galena, as in
the Huntington-Heberlein process, they discovered that if sulphate of
lime is mixed with galena and the temperature raised, on blowing a
current of air through the mixture the temperature rises and the mass
is desulphurized. The process would thus appear to be a corollary of
the original one, and the reactions in the converter are identical.
Owing to the success of the acid processes in separating zinc sulphide
from the tailing at Broken Hill, it became necessary to manufacture
sulphuric acid locally in large quantity. The Carmichael-Bradford
process has been started for the purpose of generating the sulphur
dioxide necessary, and is of much interest as showing how gases rich
enough in SO₂ may be produced from a mixture containing only from 13
to 16 per cent. sulphur.
Gypsum is obtained in a friable state within about five miles from
Broken Hill. This is dehydrated, the CaSO, 2H₂O being converted into
CaSO₄ on heating to about 200 deg. C. The powdered residue is mixed
with slime produced in the milling operations and concentrate in the
proportion of slime 3 parts, concentrate 1 part, and lime sulphate 1
part. The proportions may vary to some extent, but the sulphur contents
run from 13 to 16 or 17 per cent. The average composition of the
ingredients is as given in the table on the next page.
These materials are moistened with water and well mixed by passing
them through a pug-mill. The small amount of water used serves to
set the product, the lime sulphate partly becoming plaster of paris,
2CaSO, H₂O. While still moist the mixture is broken into pieces not
exceeding two inches in diameter and spread out on a drying floor,
where excess of moisture is evaporated by the conjoint action of sun
and wind.
─────────────────┬─────┬───────────┬────────┬────────
│SLIME│CONCENTRATE│CALCIUM │AVERAGE
│ │ │SULPHATE│
──────────────────┼─────┼───────────┼────────┼────────
Galena │ 24 │ 70 │ │ 29
Blende │ 30 │ 15 │ │ 21
Pyrite │ 3 │ │ │ 2
Ferric oxide │ 4 │ │ │ 2.5
Ferrous oxide │ 1 │ │ │ 1
Manganous oxide │ 6.5│ │ │ 5
Alumina │ 5.5│ │ │ 3
Lime │ 3.5│ │ 41 │ 10
Silica │ 23 │ │ │ 14
Sulphur trioxide │ │ │ 59 │ 12
─────────────────┴─────┴───────────┴────────┴────────
Public-domain text, read in full here on John Shaqi.
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