Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
As described in United States patent No. 705,904, issued July 29, 1902,
lead sulphide ore is mixed with 10 to 35 per cent. of calcium sulphate,
the percentage varying according to the grade of the ore. The mixture
is charged into a converter and gradually heated externally until the
lower portion of the charge, say one-third to one-fourth, is raised to
a dull-red heat; or the reactions may be started by throwing into the
empty converter a shovelful of glowing coal and turning on a blast of
air sufficient to keep the coal burning and then feeding the charge
on top of the coal. This heating effects a reaction whereby the lead
sulphide of the ore is oxidized to sulphate and the calcium sulphate is
reduced to sulphide. The heated mixture being continuously subjected
to the blast of air, the calcium sulphide is re-oxidized to sulphate
and is thus regenerated for further use. This reaction is exothermic,
and sufficient heat is developed to complete the desulphurization of
the charge of ore by the concurrent reactions between the lead sulphate
(produced by the calcium sulphate) and portions of undecomposed ore,
sulphurous anhydride being thus evolved. The various reactions, which
are complicated in their nature, continue until the temperature of
the charge reaches a maximum, by which time the charge has shrunk
considerably in volume and has a tendency to become pasty. This becomes
more marked as the production of lead oxide increases, and as the
desired point of desulphurization is attained the mixture fuses; at
this stage the calcium sulphide which is produced from the sulphate
cannot readily oxidize, owing to the difficulty of coming into actual
contact with the air in the pasty mass, but, being subjected to the
strong oxidizing effect of the metallic oxide, it is converted into
calcium plumbate, while sulphurous anhydride is set free. The mass then
cools, as the exothermic reactions cease, and can be readily removed to
a blast furnace for smelting.
Public-domain text, read in full here on John Shaqi.
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