Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
0.25 ton of gypsum $0.60
Dehydrating and granulating gypsum .48
Drying mixture of ore and gypsum .12
Converting .24
Spalling sintered material .12
0.01 ton coal .08
——-——-
Total $1.64
The lime in the sintered product is credited at 12c., making the net
cost $1.52 per ton (2240 lb.) of ore.
The plant required for the Carmichael-Bradford process can be described
with sufficient clearness without drawings, except the converters. The
ore (concentrate, slime, etc.) to be desulphurized is delivered at the
top of the mill by cars, conveyors, or other convenient means, and
dumped into a bin. Two screw feeders placed inside the bin supply the
mill with ore, uniformly and as fast as it is required. These feeders
deliver the ore into a chute, which directs it into a vertical dry
mixer.
A small bin, on the same level as the ore-bin, receives the crude
gypsum from cars. Thence it is fed automatically to a disintegrator,
which pulverizes it finely and delivers it into a storage bin
underneath. This disintegrator revolves at about 1700 r.p.m. and
requires 10 h.p. The body of the machine is cast iron, fitted with
renewable wearing plates (made of hard iron) in the grinding chamber.
The revolving parts consist of a malleable iron disc in which are fixed
steel beaters, faced on the grinding surface with highly tempered
steel. The bin that receives the floured gypsum contains a screw
conveyor similar to those in the ore-bin, and dumps the material into
push conveyors passing into the dehydrating furnace. They carry the
crushed gypsum along at a speed of about 1 ft. per minute, and allow
about 20 ft. to dehydrate the gypsum. This speed can, of course, be
regulated to suit requirements.
The dehydrated gypsum runs down a chute into an elevator boot, and is
elevated into a bin which is on the same level as the ore-bin. This bin
also contains a screw conveyor, like that in the ore-bin. The speed of
delivery is regulated to deliver the right proportion of dehydrated
gypsum to the mixer.
The mixer is of the vertical pattern and receives the sulphide ore
and dehydrated gypsum from the screw feeders. In it are set two flat
revolving cones running at different speeds, thus ensuring a thorough
mixture of the gypsum and ore. The mixed material drops from the
cones upon two baffle plates, and is wetted just before entering the
pug-mill. The pug-mill is a wrought-iron cylinder of ¼ in. plate about
2 ft. 6 in. diameter and 6 or 8 ft. long, and has the mixer fitted
to the head. It contains a 3 ft. wrought-iron spiral with propelling
blades, which forces the plastic mixture through ¾ in. holes in the
cover. The material comes out in long cylindrical pieces, but is broken
up and formed into marble-shaped pieces on dropping into a revolving
trommel.
Public-domain text, read in full here on John Shaqi.
Reviews
Reviews
No reviews yet
Be the first to share your thoughts on this work.
Elsewhere in the archive
Join the Discussion
Join the discussion
Sign in to leave a comment or review.
Sign InorCreate an account