Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
In the treatment of argentiferous lead ores, a combination of the
roast-reduction, roast-reaction and precipitation methods had been
developed. Ores low in lead were still roasted, chiefly in hand-worked
reverberatories (the mechanical furnaces not having proved well adapted
to lead-bearing ores), while the high loss of lead and silver in
sinter-or slag-roasting of rich galenas had caused those processes to
be abandoned, and such ores were charged raw into the blast furnace,
the part of their sulphur which escaped oxidation therein reappearing
in the form of matte. In the roast-reduction smelting of galena alone,
however, there was no way of avoiding the roasting of the whole, or at
least a very large percentage of the ore, and in this roasting the ore
had necessarily to be slagged or sintered in order to eliminate the
sulphur to a satisfactory extent. This is exemplified in the treatment
of the galena concentrate of southeastern Missouri at the present time.
Until the two new Scotch-hearth plants at Alton and Collinsville, Ill.,
were put in operation, the three processes of smelting the southeastern
Missouri galena were about on an equal footing. Their results per ton
of ore containing 65 per cent. lead were approximately as follows[35]:
──────────────────┬──────────────┬────────────
METHOD │ COST │ EXTRACTION
──────────────────┼──────────────┼───────────
Reverberatory │ $6.50-7.00 │ 90-92%
Scotch hearth │ 5.75-6.50 │ 87-88%
Roast-reduction │ 6.00-7.00 │ 90-92%
──────────────────┴──────────────┴───────────
The new works employ the Scotch-hearth process, with bag-houses for
the recovery of the fume, which previously was the weak point of this
method of smelting.[36] This improvement led to a large increase in the
recovery of lead, so that the entire extraction is now approximately 98
per cent. of the content of the ore, while on the other hand the cost
of smelting per ton of ore has been reduced through the increased size
of these plants and the introduction of improved means for handling
ore and material. The practice of these works represents the highest
efficiency yet obtained in this country in the smelting of high-grade
galena concentrate, and probably it cannot be equaled even by the
Huntington-Heberlein and similar processes. The Scotch-hearth and
bag-house process is therefore the one of the older methods of smelting
which will survive.
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