Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
In the other methods of smelting, a large proportion of the cost is
involved in the roasting of the ore, which amounts in hand-worked
reverberatory furnaces to $2 to $2.50 per ton. Also, the larger
proportion of the loss of metal is suffered in the roasting of the ore,
this loss amounting to from 6 to 8 per cent. of the metal content of
such ore as is roasted. The loss of lead in the combined process of
treatment depends upon the details of the process. The chief advantage
of lime-roasting in the treatment of this class of ore is in the higher
extraction of metal which it affords. This should rise to 98 per cent.
That figure has been, indeed, surpassed in operations on a large scale,
extending over a considerable period.
In the treatment of the argentiferous ores of the West different
conditions enter into the consideration. In the working of those ores,
the present practice is to roast only those which are low in lead,
and charge raw into the blast furnace the rich galenas. The cost of
roasting is about $2 to $2.50 per ton; the cost of smelting is about
$2.50 per ton. On the average about 0.4 ton of ore has to be roasted
for every ton that is smelted. The cost of roasting and smelting is
therefore about $3.50 per ton. In good practice the recovery of silver
is about 98 per cent. and of lead about 95 per cent., reckoned on basis
of fire assays.
In treatment of these ores, the lime-roasting process offers several
advantages. It may be performed at less than the cost of ordinary
roasting.[37] The loss of silver and lead during the roasting is
reduced to insignificant proportion. The sulphide fines which must be
charged raw into the blast furnace are eliminated, inasmuch as they
can be efficiently desulphurized in the lime-roasting pots without
significant loss; all the ore to be smelted in the blast furnace
can be, therefore, delivered to it in lump form, whereby the speed
of the blast furnace is increased and the wind pressure required
is decreased. Finally, the percentage of sulphur in the charge is
reduced, producing a lower matte-fall, or no matte-fall whatever, with
consequent saving in expense of retreatment. In the case of a new
plant, the first cost of construction and the ground-space occupied
are materially reduced. Before discussing more fully the extent and
nature of these savings, it is advisable to point out the differences
among the three processes of lime-roasting that have already come into
practical use.
Public-domain text, read in full here on John Shaqi.
Reviews
Reviews
No reviews yet
Be the first to share your thoughts on this work.
Elsewhere in the archive
Join the Discussion
Join the discussion
Sign in to leave a comment or review.
Sign InorCreate an account