Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
A 26 ft. furnace roasts about 80,000 lb. of charge per 24 hours. In
dealing with an ore containing 20 to 22 per cent. of sulphur, the
latter is reduced to about 10 to 11 per cent., the consumption of
coal being about 22.5 per cent. of the weight of the charge. The
hearth efficiency is about 150 lb. per sq. ft., which in comparison
with ordinary roasting is high. The coal consumption, however, is not
correspondingly low. Two furnaces can be managed by one man per 8 hour
shift. On the basis of 80 tons of charge ore per 24 hours, the cost of
roasting should be approximately as follows:
Labor—3 men at $2.50 $ 7.50
Coal—18 tons at $2 36.00
Power 3.35
Repairs 3.35
——————
Total $50.20 = 63c. per ton.
In the above estimate repairs have been reckoned at the same figure as
is experienced with Brückner cylinders, and the cost of power has been
allowed for with fair liberality. The estimated cost of 63c. per ton
is comparable with the $1.10 to $1.45 per ton, which is the result of
roasting in Brückner cylinders in Colorado, reducing the ore to 4.5-6
per cent. sulphur.
The Heberlein furnace is built up to considerable elevation above
the ground level, externally somewhat resembling the Pearce turret
furnace. This serves two purposes: (1) it affords ample room under the
hearth for attention to the driving mechanism; and (2) it enables the
ore to be discharged by gravity into suitable hoppers, without the
construction of subterranean gangways. The ore discharges continuously
from the furnace, at dull-red heat, into a brick bin, wherein it is
cooled by a water-spray. Periodically a little ore is diverted into a
side bin, in which it is kept hot for starting a subsequent charge in
the converter.
The cooled ore is conveyed from the receiving bins at the roasting
furnaces to hopper-bins above the converters. If the tramming be done
by hand the cost, with labor at 25c. per hour, may be approximately
12.5c. per ton of ore, but this should be capable of considerable
reduction by mechanical conveyance.
The converters are hemispherical pots of cast iron, 9 ft. in
diameter at the top, and about 4 ft. in depth. They are provided
with a circular, cast-iron grate, which is ¾ in. thick and 6 ft. in
diameter and is set and secured horizontally in the pot. This grate
is perforated with holes ¾ in. in diameter, 2 in. apart, center to
center, and is similar to the Wetherill grate employed in zinc oxide
manufacture. The pot itself is about 2½ in. thick at the bottom,
thinning to about 1½ in. at the rim. It is supported on trunnions and
is geared for convenient turning by hand. The blast pipe which enters
the pot at the bottom is 6 in. in diameter.
Public-domain text, read in full here on John Shaqi.
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