Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
Two roasting furnaces and six converters are rated nominally as a 90
ton plant. This rating is, however, considerably in excess of the
actual capacity, at least on certain ores. The time required for
desulphurization in the converter apparently depends a good deal upon
the character of the ore. The six converters may be arranged in a
single row, or in two rows of three in each. They are set so that the
rim of the pot, when upright, is about 12 ft. above the ground level.
A platform gives access to the pots. One man per shift can attend to
two pots. His work consists in charging them, which is done by gravity,
spreading out the charge evenly in the pot, closing any blow-holes
which may develop, and at the end of the operation raising the hood
(which covers the pot during the operation) and dumping the pot. The
work is easy. The conditions under which it is done are comfortable,
both as to temperature and atmosphere. Reports have shown a great
reduction in liability to lead-poisoning in the works where the H.-H.
process has been introduced.
A new charge is started by kindling a small wood or coal fire on the
grate, then throwing in a few shovelfuls of hot calcines, and finally
dropping in the regular charge of damp ore (plus the fluxes previously
referred to). The charge is introduced in stages, successive layers
being dropped in and spread out as the heat rises. At the beginning
the blast is very low—about 2 oz. It is increased as the hight of the
ore in the pot rises, finally attaining about 16 oz. The operation
goes on quietly, the smoke rising from the surface evenly and gently,
precisely as in a well-running blast furnace. While the charge is still
black on top, the hand can be held with perfect comfort, inside of
the hood, immediately over the ore. This explains, of course, why the
volatilization of silver and lead is insignificant. There is, moreover,
little or no loss of ore as dust, because the ore is introduced damp,
and the passage of the air through it is at low velocity. In the
interior of the charge, however, there is high temperature (evidently
much higher than has been stated in some descriptions), as will be
shown further on. The conditions in this respect appear to be analogous
to those of the blast furnace, which, though smelting at a temperature
of say 1200 deg. C. at the level of the tuyeres, suffers only a slight
loss of silver and lead by volatilization.
Public-domain text, read in full here on John Shaqi.
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