Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
The ordinary charge for the standard converter is about 8 tons (16,000
lb.) of an ore weighing 166 lb. per cu. ft. With a heavier ore, like
a high-grade galena, the charge would weigh proportionately more. The
time of working off a charge is decidedly variable. Accounts of the
operation of the process in Australia tell of charge-workings in 3
to 5 hours, but this does not correspond with the results reported
elsewhere, which specify times of 12 to 18 hours. Assuming an average
of 16 hours, which was the record of one plant, six converters would
have capacity for about 72 tons of charge per 24 hours, or about 58
tons of ore, the ratio of ore to flux being 4:1. The loss in weight
of the charge corresponds substantially to the replacement of sulphur
by oxygen, and the expulsion of carbon dioxide. The finished charge
contains on the average from 3 to 5 per cent. sulphur. This is
about the same as the result achieved in good practice in roasting
lead-bearing ores in hand-worked reverberatory furnaces, but curiously
the H.-H. product, in some cases at least, does not yield any matte,
to speak of, in the blast furnace; the product delivered to the latter
being evidently in such condition that the remaining sulphur is almost
completely burned off in the blast furnace. This is an important saving
effected by the process. In calculating the value of an ore, sulphur
is commonly debited at the rate of 25c. per unit, which represents
approximately the cost of handling and reworking the matte resulting
from it. The practically complete elimination of matte-fall rendered
possible by the H.-H. process may not be, however, an unmixed blessing.
There may be, for example, a small formation of lead sulphide which
causes trouble in the crucible and lead-well, and results in furnace
difficulties and the presentation of a vexatious between-product.
Public-domain text, read in full here on John Shaqi.
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