Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
This increase in the capacity of the blast furnace is due to three
things: (1) In delivering to the furnace a charge containing a reduced
percentage of fine ore, the speed of the furnace is increased, i.e.,
more tons of ore can be smelted per square foot of hearth area. (2)
There is less roasted matte to go into the charge. (3) Under some
conditions the percentage of lead in the charge can be increased,
reducing the quantity of gangue that must be fluxed.
It is difficult to generalize the economy that is effected in the
blast-furnace process, since this must necessarily vary within wide
limits because of the difference in conditions. An increase of 60 to
100 per cent. in blast-furnace capacity does not imply a corresponding
reduction in the cost of smelting. The fuel consumption per ton of ore
remains the same. There is a saving in the power requirements, because
the smelting can be done with a lower blast pressure; also, a saving
in the cost of reworking matte. There will, moreover, be a saving in
other labor, in so far as portions thereof are not already performed
at the minimum cost per ton. The net result under American conditions
of silver-lead smelting can only be determined closely by extensive
operations. That there will be an important saving, however, there is
no doubt.
The cost of smelting a ton of charge at Denver and Pueblo, exclusive
of roasting and general expense, is about $2.50, of which about $0.84
is for coke and $1.66 for labor, power and supplies. General expense
amounts to about $0.16 additional. If it should prove possible to
smelt in a given plant 50 per cent. more ore than at present without
increase in the total expense, except for coke, the saving per ton of
charge would be 70c. That is not to be expected, but the half of it
would be a satisfactory improvement. With respect to sulphur in the
charge, the cost is commonly reckoned at 25c. per unit. As compared
with a charge containing 2 per cent. of sulphur there would be a saving
rising toward 50c. per ton as the maximum. It is reasonable to reckon,
therefore, a possible saving of 75c. per ton of charge in silver-lead
smelting, no saving in the cost of roasting, and an increase of about
3 per cent. in the extraction of lead, and perhaps 1 per cent. in the
extraction of silver, as the net results of the application of the
Huntington-Heberlein process in American silver-lead smelting.
Public-domain text, read in full here on John Shaqi.
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